8
Assembly
Necessary Tools
5 mm Allen Key, 6 mm Allen Key, 15 mm Wrench
Step 1: Handlebars
Stand the main body of the electric bike on the kickstand. Insert the stem of the
handlebar sub-assembly into the steering column that is at the front of the main
body frame.
Make sure that the fork that will hold the front wheel is pointing forward, and orient
the handle bar accordingly. Insert the stem all the way and tighten from the top
using a big 6 mm Allen Wrench.
Step 2: Front Wheel Fender
Make sure the fork from the steering column is pointed forward. Place the front fender within the fork: locate
the small projection with a screw hole at the top of the fender, fit it to the bolt at the back of the base of the
seating column; attach the supports (one on each side) to the base of the fork using two small bolts provided
for you. After all three points (the dorsal point and the two support points) are properly attached, use a 5 mm
Allen Key to tighten.
Step 3: Attach the Front Wheel
Make sure the fork from the steering column is pointed forward. Place the front wheel within the fork and
between the brake pads and disc rotor on either side, seat the axial stem properly within the receptacles at
the tips of the fork, and tighten the nuts (quick release if equipped) with a 15 mm wrench. Make sure that the
front wheel moves freely and does not wobble from side to side. Re-position with wheel and re-tighten if
necessary.
Step 4: Assembling and Adjusting the Disc Brake
*You may need another person to help you with this step.*
The front brake is installed and assembled so the cable is relaxed to allow the installation of the front wheel.
After properly installing the front wheel, the cable can be tightened again if necessary. The front brake is pre-
adjusted for you during inspection and should not need too much adjustment during assembly.
If further adjustments must be made, we suggest to have the brakes to be adjusted by your local bike
mechanic shop. Otherwise, you could try to adjust the disc brake by referring to the how-to adjust disc brakes
on the internet.
Test the brake by lifting the front of the electric bike and setting the wheel in motion by turning it and apply
the brake at the handlebar to stop it. If you cannot set the wheel in free motion, or cannot stop it when
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