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Vacuum Conversion Instructions (continued)

2.

Place 

95526 

O-Ring on the muffler body between the shoulder and the four (4) protrusions.  Using a 12 mm hex wrench (supplied in 

57098 

Repair Kit), 

attach the muffler body and o-ring to the housing through the vacuum adapter.

3.

Place vacuum nozzle into the vacuum adapter with the slots facing outward making sure that the knob on the nozzle is aligned with the slot in the adapter.

4.

Place 

57067 

Vacuum Tube into the vacuum adapter with the grooves facing inward until the adapter “snaps” onto the tube and the tube cannot be pulled 

out.  If the tube can be pulled out, rotate it 1/4 turn and place it back into the adapter until it “snaps”.

5.

Rotate tube until holes line up.  Insert 

96197 

Dowel Pin in holes until it is centered.  Attach machine to portable dust collection system.

Drop-in Motor Removal/Replacement Instructions - Dynorbital -Spirit

Important:  Manufacturer’s warranty is void if tool is disassembled before warranty expires.
Drop-in Motor Repair Kit P/N 59459 is available which includes special repair tools for the correct removal and replacement of the air motor.

Disconnect tool from power source before motor exchange.

To Remove:

1.

Disconnect the sander from the air supply.

2.

Invert the sander, and place the 

57092

Repair Collar (supplied in the 

59459

Drop-in Motor Repair Kit) around the housing and secure in a vise.  Padding

can be used on the vise jaws to protect the housing.  

Important:

Do not over tighten the sander in the vise.  If the sander is held too tight the removal

of the lock ring and air motor will be difficult.

3.

Remove the sanding pad with the 

50679

26 mm Open-end Wrench.  (Supplied with the sander.)

4.

Insert the 

56058

Lock Ring Tool (supplied in the 

59459

Drop-in Motor Repair Kit) into the corresponding tabs of the lock ring.  Loosen the 

59058

Lock

Ring turning it counterclockwise.

5.

Remove the 

59058

Lock Ring and the 

50659

O-Ring from the air motor assembly.  (3/32" and 3/16" dia. orbits only.)

6.

Discard the air motor assembly.

To Install Replacement:

Important:

Clean and inspect the housing, valve mechanism, and exhaust assembly.  Replace any valve, muffler, or vacuum components as is necessary.
Follow all torque and lubrication specifications.

1.

Place the 

50659

O-Ring into the 

59058

Lock Ring and slip these over the motor shaft balancer.  (3/32" and 3/16" dia. orbits only.)  Spread 1 drop of

pneumatic tool oil on the surface between the 

50659

O-Ring and the 

59076

Front Bearing Plate.

2.

Apply 1 drop of oil to the 

01024

O-Ring.  (O-Ring is supplied with the drop-in air motor assembly.)

3.

With the sander housing secured in a vise (use the 

57092

Repair Collar of padding on the jaws of the vise to protect the housing) slide the drop-in air

motor into the housing aligning the line-up post with the notch on the inside of the housing.  Note:  Make certain that the line-up post enters the notch
in the housing and that the 

01024

O-Ring remains seated in the side of the cylinder.

4.

Tighten the lock ring with the 

56058

Lock Ring Wrench.  (Torque to 23 N•m/200 in.-lbs.)

5.

Install a Dynabrade weight-mated sanding pad.

Drop-in Motor Replacement Complete.
Important:

Before connecting the sander to the air supply. depress the throttle lever and place 2-3 drops of Dynabrade Air Lube (P/N 

95842

) directly into the 

sanders air inlet.  The sander should now be tested at 90 PSIG. operating pressure at the sanders air inlet.  Operate the sander for 30 seconds to determine 
if it is operating properly and to allow the lubricating oil to permeate the air motor.

Complete Model Description/Housing Number

6

Model

Vacuum

Housing

Number

Description

Number

21000

3" Non-Vacuum

21151

21001

3" Basic Vacuum

21152

21002

3" Deluxe Vacuum

21152

21003

3" Self Generated Vacuum

21152

21004

3" Central Vacuum

21153

21005

3-1/2" Non-Vacuum

21154

21006

3-1/2" Basic Vacuum

21155

21007

3-1/2" Deluxe Vacuum

21155

21008

3-1/2" Self Generated Vacuum

21155

21009

3-1/2" Central Vacuum

21156

21010

5" Non-Vacuum

21157

21011

5" Basic Vacuum

21158

21012

5" Deluxe Vacuum

21158

21013

5" Self Generated Vacuum

21158

21014

5" Central Vacuum

21159

21015

6" Non-Vacuum

21160

21016

6" Basic Vacuum

21161

21017

6" Deluxe Vacuum

21161

21018

6" Self Generated Vacuum

21161

21019

6" Central Vacuum

21162

Model

Vacuum

Housing

Number

Description

Number

21020

3" Non-Vacuum

21163

21021

3" Basic Vacuum

21164

21022

3" Deluxe Vacuum

21164

21023

3" Self Generated Vacuum

21164

21024

3" Central Vacuum

21165

21025

3-1/2" Non-Vacuum

21166

21026

3-1/2" Basic Vacuum

21167

21027

3-1/2" Deluxe Vacuum

21167

21028

3-1/2" Self Generated Vacuum

21167

21029

3-1/2" Central Vacuum

21168

21030

5" Non-Vacuum

21169

21031

5" Basic Vacuum

21170

21032

5" Deluxe Vacuum

21170

21033

5" Self Generated Vacuum

21170

21034

5" Central Vacuum

21171

21035

6" Non-Vacuum

21172

21036

6" Basic Vacuum

21173

21037

6" Deluxe Vacuum

21173

21038

6" Self Generated Vacuum

21173

21039

6" Central Vacuum

21174

Model

Vacuum

Housing

Number

Description

Number

21040

3" Non-Vacuum

21175

21041

3" Basic Vacuum

21176

21042

3" Deluxe Vacuum

21176

21043

3" Self Generated Vacuum

21176

21044

3" Central Vacuum

21177

21045

3-1/2" Non-Vacuum

21178

21046

3-1/2" Basic Vacuum

21179

21047

3-1/2" Deluxe Vacuum

21179

21048

3-1/2" Self Generated Vacuum

21179

21049

3-1/2" Central Vacuum

21180

21050

5" Non-Vacuum

21181

21051

5" Basic Vacuum

21182

21052

5" Deluxe Vacuum

21182

21053

5" Self Generated Vacuum

21182

21054

5" Central Vacuum

21183

21055

6" Non-Vacuum

21184

21056

6" Basic Vacuum

21185

21057

6" Deluxe Vacuum

21185

21058

6" Self Generated Vacuum

21185

21059

6" Central Vacuum

21186

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Содержание 21000

Страница 1: ...1021 21032 21041 21052 21002 21013 21022 21033 21042 21053 21003 21014 21023 21034 21043 21054 21004 21015 21024 21035 21044 21055 21005 21016 21025 21036 21045 21056 21006 21017 21026 21037 21046 21057 21007 21018 21027 21038 21047 21058 21008 21019 21028 21039 21048 21059 21009 21060 21029 21061 21049 21062 21010 21063 21030 21064 21050 21065 FOR COMPLETE MODEL DESCRIPTION REFERENCE PAGE 6 SAFET...

Страница 2: ...T to depress throttle lever in the process Do not expose air tool to inlet pressure above 90 PSIG or 6 2 Bars Caution After installing the accessory before testing or use and or after assembling tool the Dynorbital Spirit must be started at a reduced speed to check for good balance Gradually increase tool speed DO NOT USE if tool vibration is excessive Correct cause and retest to insure safe opera...

Страница 3: ...s from exposure to water solvents high humidity freezing temperature and extreme temperature changes Store accessories in protective racks or compartments to prevent damage Notice All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of ...

Страница 4: ...23 21024 21025 21026 21027 21028 21029 21030 21031 21032 21033 21034 21035 21036 21037 21038 21039 21040 21041 21042 21043 21044 21045 21046 21047 21048 21049 21050 21051 21052 21053 21054 21055 21056 21057 21058 21059 21060 21061 21062 21063 21064 21065 17 25 28 1 Sanding Pads See Pg 10 2 Vacuum Lip Seal Shroud 57089 5 6 3 Vacuum Shroud 57084 3 1 2 4 Shroud Non Vac 54458 3 1 2 56051 5 6 Lip Seal ...

Страница 5: ...uffler body making sure that the protrusions on the body fit in the pockets on the cap 4 Attach weight mated vacuum sanding pad with 50679 26 mm Open End Wrench Attach machine to central vacuum system Self Generated Vac to Central Vac 1 Remove 96197 Dowel Pin with an 1 8 drive pin Remove 57067 Vacuum Tube from 57083 Vacuum Adapter by turning it clockwise while pulling backward 2 Using a small flat...

Страница 6: ...aligning the line up post with the notch on the inside of the housing Note Make certain that the line up post enters the notch in the housing and that the 01024 O Ring remains seated in the side of the cylinder 4 Tighten the lock ring with the 56058 Lock Ring Wrench Torque to 23 N m 200 in lbs 5 Install a Dynabrade weight mated sanding pad Drop in Motor Replacement Complete Important Before connec...

Страница 7: ...separator and remove bearing seal and bearing shield 12 If during step 11 the 56052 Bearing remains in the motor shaft balancer it can be removed by the heating the shaft balancer again and using either an inside bearing puller or a blind hole bearing puller To Assemble Important Be certain parts are clean and in good repair before assembling 1 Assemble the balancer assembly as follows a Install 9...

Страница 8: ...o that the tip valve goes under the valve stem Place new 01468 Spring into housing so small end is towards tip valve 6 Apply a small amount of 567 Loctite or equivalent around the threads of the first inlet bushing and tighten into housing to 23 N m 200 in lbs 7 Install Lever on housing with 98927 Pin centered on housing Note Motor should operate at between 11 000 and 12 000 RPM at 6 2 bar 90 PSIG...

Страница 9: ...bit 59455 5 Dia 3 32 Orbit 59456 6 Dia 3 8 Orbit 59457 6 Dia 3 16 Orbit 59458 6 Dia 3 32 Orbit Complete Repair Solution Includes 10 Pack of Drop in Motors 59459 Repair Kit 59460 3 3 1 2 Dia 3 8 Orbit 59461 3 3 1 2 Dia 3 16 Orbit 59462 3 3 1 2 Dia 3 32 Orbit 59463 5 Dia 3 8 Orbit 59464 5 Dia 3 16 Orbit 59465 5 Dia 3 32 Orbit 59466 6 Dia 3 8 Orbit 59467 6 Dia 3 16 Orbit 59468 6 Dia 3 32 Orbit 10 Pac...

Страница 10: ...s for PSA discs Post Pattern design for enhanced vacuum pick up Unique vinyl surface pads provide excellent disc adhesion allowing for quick removal of used discs No need to align vacuum holes saves time on disc changes Hook face short nap pads for reattachable discs 3 1 2 5 and 6 diameter disc pads have 5 16 24 male threaded stud The 3 1 2 diameter discs without holes can be used on vacuum and no...

Страница 11: ...ed Eliminates damage from hoses dragging on the workpiece 54290 Bag in Box System 95361 Air Line 5 long 50682 Flex Hose 1 dia x 6 long 95362 Rubber Connectors 5 attach air line to vacuum hose 95575 Durable Box Receptacle to house bag and store tool Sample paper bag included Paper bag reorder 50692 400 case or 50693 24 per package 50617 56303 6 Long Flex Hose Both systems include 6 long 50682 Flex ...

Страница 12: ...53 90 6 2 5 16 24 female 1 4 0 6 6 152 3 1 2 89 21026 21027 21028 25 186 12 000 3 16 5 76 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 8 1 2 216 3 1 2 89 21029 25 186 12 000 3 16 5 74 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 7 178 3 1 2 89 21030 25 186 12 000 3 16 5 75 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 6 1 2 165 3 1 2 89 21031 21032 21033 25 186 12 000 3 16 5 80 dB A 2 16 453 90 6 2 5 ...

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