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2/26

MAY CHANGE WITHOUT PRIOR NOTICE 

1.  SAFETY PRECAUTIONS AND WARNING STICKERS   

 

 

 

3

2. 

PRODUC 

DESCRIPTION 

        4

3. 

INSTALLATION 

         4-5

4. 

HYDRAULIC 

CONNECTIONS 

       5

 

 

5. 

KPL 

PART 

LIST 

         6

6.  HIGH PRESSURE PUMP (HPW) GENERAL  

 

 

 

 

 

7

7. 

HPW 

INSTALLATION 

 

        7-8

8.  HPW INTEGRATION INTO A HYDRAULIC CIRCUIT   

 

 

 

8-9

 

  8.1  HPW in system with constant displacement hydraulic pump   

8 

 

 

  8.2  Hydraulic system with variable displacement pump 

 

 

9 

9. 

OPERATION 

 

         10

 

  9.1 

Pump 

start-up 

        10

 

  9.2  Adjusting flow rate and pressure of pumping fluid 

 

 

10 

 

 

 

9.3 

Stopping 

HPW-pump 

       10

 

10. 

BASIC 

APPLICATIONS 

OF 

HPW-PUMP 

      11

 

  10.1 High pressure washing with a spray gun   

 

 

 

11

11. 

STREET 

WASHING 

UNIT        12

12. 

MAINTENANCE 

 

         13 

 

 

 

13. 

HPW 

OUTLINE 

DIMENTIONS 

       14

14. 

HPW 

TECHNICAL 

CHARACTERISTICS 

      15

15. 

HPW 

MAIN 

ASSEMBLY 

        16

16. 

HPW 

PART 

LIST 

         17-18

 

 

17. 

HYDRAULIC 

FLUIDS 

 

 

 

       19

18. 

PUMPING 

FLUIDS  

 

 

       19

19. 

PRODUCT 

DISPOSAL 

        19

20. 

TROUBLE 

SHOOTING 

        20-22

21. 

MANUFACTURER’S 

LIMITED 

WARRANTY 

 

     23

22. 

DECLARATION 

OF 

CONFORMITY 

 

      24

TABLE OF CONTENTS

 STREET WASHING EQUIPMENT KPL 270 - 200 - 1250x8

May 2012

Содержание KPL 270-200-1250x8

Страница 1: ...IN 33470 Ylöjärvi FINLAND Tel 358 3 3488200 Fax 358 3 3488222 MAY CHANGE WITHOUT PRIOR NOTICE May 2012 1 26 MAY CHANGE WITHOUT PRIOR NOTICE STREET WASHING EQUIPMENT KPL 270 200 1250x8 KPL 270 200 1250x8 STREET WASHING EQUIPMENT OPERATION INSTRUCTIONS ...

Страница 2: ...9 OPERATION 10 9 1 Pump start up 10 9 2 Adjusting flow rate and pressure of pumping fluid 10 9 3 Stopping HPW pump 10 10 BASIC APPLICATIONS OF HPW PUMP 11 10 1 High pressure washing with a spray gun 11 11 STREET WASHING UNIT 12 12 MAINTENANCE 13 13 HPW OUTLINE DIMENTIONS 14 14 HPW TECHNICAL CHARACTERISTICS 15 15 HPW MAIN ASSEMBLY 16 16 HPW PART LIST 17 18 17 HYDRAULIC FLUIDS 19 18 PUMPING FLUIDS 1...

Страница 3: ...lves and hoses should be maintained tight and clean as well as kept under constant observation In order to exclude possible accidents it is not allowed to clean or inspect HPW unit when hydraulic fluid circuit is pressurized Prior to any cleaning inspection and service hydraulic system of your carrier machine must be stopped and all hydraulic fluid circuits discharge When maintaining and driving t...

Страница 4: ... STREET WASHING EQUIPMENT KPL 270 200 1250x8 INSTALLATION PRODUCT DESCRIPTION KPL is quick and easy attach to the working machine Attaching procedure 1 Push working machine s mounting frame under the upper hooks 2pc in KPL framework 2 Lift boom up to attach KPL 3 Fill up the tank with water via cap 4 Lock the KPL framework to the boom with the tap lower left framework 5 Attach the hydraulic hoses ...

Страница 5: ...notie 3 FIN 33470 Ylöjärvi FINLAND Tel 358 3 3488200 Fax 358 3 3488222 MAY CHANGE WITHOUT PRIOR NOTICE 5 26 MAY CHANGE WITHOUT PRIOR NOTICE STREET WASHING EQUIPMENT KPL 270 200 1250x8 1 8 2 6 1 9 P T HYDRAULIC CONNECTIONS INSTALLATION P PRESSURE LINE 1 2 T TANK LINE 1 2 May 2012 ...

Страница 6: ...R3 4 30 lpm STR 070 3 M90 1 1 10 1803570000 HYDRAULIC HOSE R1 2 MALE 1600 2 R1 2 MALE 2 1 11 1702185000 SEAL USIT R3 8 5 1 12 1702225000 NIPPLE ADAPTER R3 8 1 1 13 1702445000 NIPPLE ADAPTER R3 8u R3 8s 1 1 14 1701555000 QUICK ADAPTER FEMALE R1 2 1 1 15 1701560000 QUICK ADAPTER MALE R1 2 1 1 16 1300876100 BALL VALVE 3 WAY R 3 8 1 2 1 0500071167 KPL270 FRAME WORK 1 2 2 0500071168 KPL ROTATE ARM 190 ...

Страница 7: ...rified according to the technical specification see last page THE DESIGN OF HPW PUMP IS PROTECTED WITH THE INTERNATIONAL PATENT PUMPING FLUID TO HYDRAULIC FLUID RELATION IN REGARD TO THEIR FLOW RATES AND PRESSURE HYDRAULIC FLUID FLOW Qh PUMPING FLUID FLOW Q W Qh_max 0 HYDRAULIC PRESSURE Ph PUMPING FLUID PRESSURE P w 0 Pw_max Ph_max Qw_max DYNASET HPW pumps are compact and integrated all in one uni...

Страница 8: ...alternatively with pressure compensated 3 way valve 2 HYDRAULIC SYSTEM WITH VARIABLE DISPLACEMENT PUMP 1 In system with OPEN CENTRE the required oil flow is set by DYNASET PRESSURE COMPENSATED PRIORITY VALVE 2 In system with CLOSED CENTRE load sensing system the required oil flow is set by DYNASET LS VALVE kit which comprises solenoid valve pressure compensated oil flow limiter and pressure relief...

Страница 9: ...Output power of HPW pump depends on the pressure difference between pressures and return lines The more is the pressure in return line the less is concerned pressure difference and output power of the pump The fact should be taken into account when certain numbers of machines are intended to be joined up in series 3 Since the piston assembly reverses extremely rapidly refer to the TECHNICAL SPECIF...

Страница 10: ...circuit are adjusted by adjusting corresponding parameters in hydraulic circuit 2 In circuits based on constant displacement pump closing the water pressure line opens the pressure relief valve in hydraulic system IS TO BE KEPT IN MIND THAT HYDRAULIC FLUID CIRCULATION THROUGH PRESSURE RELIEF VALVE CAUSES HEATING OF HYDRAULIC SYSTEM 3 In circuits based on variable displacement hydraulic pump closin...

Страница 11: ...ncy of turbo nozzle is nearly as high as point nozzles and area coverage as big as fan nozzle s 1 2 3 BASIC APPLICATIONS OF HPW PUMP Spray guns for different water outputs nozzles high pressure hoses and wide range of accessories are available from DYNASET OY and dealers world wide Various high pressure washing and cleaning jobs such as spray gun washing pipe and sewer cleaning and street washing ...

Страница 12: ... 30º STREET WASHING UNIT The steering angle of street washing pipe is determined by direction where the dirt is being moved to The angle of 30 40º is proved to be most effective refer to the above sketches High pressure water jets work as dozer blade moving dirt and cleanings along the street washing pipe to its other end and further aside Generally it is recommended to start job from the highest ...

Страница 13: ... except replacement of sealing or occasionally of water valves which depends on content of abrasives in pumping fluid as well as on cleanliness of hydraulic oil Check constantly whether the fluid dropping from pump s leakage detectors is growing and replace sealing in proper time to exclude intermixing of hydraulic oil and pumping fluid To enable the easy surveillance pump should be kept clean WHE...

Страница 14: ...IC PORTS PUMPING FLUID PORTS pressure return pressure intake P T WP S BSP 1 2 BSP 1 2 BSP 3 8 BSP 3 4 190 PSI bar 2 5 WP S M8 4 pcs M8 4 pcs S 115 245 30 A 1 5 T P 60 110 25 155 12 4 160 T P 3 HPW OUTLINE DIMENSIONS MAY CHANGE WITHOUT PRIOR NOTICE STREET WASHING EQUIPMENT KPL 270 200 1250x8 14 26 May 2012 ...

Страница 15: ...in mesh 80 HYDRAULIC CONNECTIONS PRESSURE LINE P BSP 1 2 RETURN LINE T BSP 1 2 SERVICE LINE S BSP 1 4 HYDRAULIC FLUID REQUIREMENTS VISCOSITY cSt 10 200 optimal 25 35 TEMPERATURE ºC max 70 FILTER RATIO recommendation um min 25 COOLING CAPACITY recommendation kW 2 HYDRAULIC POWER REQUIREMENTS HYDRAULIC FLUID FLOW l min 45 OPERATING PRESSURE Δp bar 185 MAXIMUM PRESSURE bar 210 IDLE RUN PRESSURE bar 1...

Страница 16: ...1 4 2 1 10 1 10 1 6 1 6 1 1 4 2 1 6 2 1 6 3 1 6 3 1 6 1 6 1 1 4 2 1 6 2 1 7 1 7 1 1 7 1 7 2 1 7 4 1 7 3 1 7 5 1 7 1 1 8 1 7 2 1 8 4 1 7 3 1 7 5 1 7 1 8 1 8 1 9 1 1 1 9 1 1 9 1 3 1 9 2 1 1 9 2 2 1 9 3 1 9 3 1 9 4 1 9 4 1 1 9 1 2 1 7 5 1 7 5 1 7 5 NOTE WHEN ORDERING PARTS UNIT S TYPE MODEL AND SERIAL NUMBER SHOULD BE QUOTED TOGETHER WITH THE PART DESCRIPTION HIGH PRESSURE PUMP HPW 200 30 45 ST MAY C...

Страница 17: ...304000 FLANGE SEAL Included into a seal kit 2 1 7 0400009491 INTAKE VALVE D25 22 2 1 7 1 VALVE SEAT 2 1 7 2 6106370000 VALVE DISK 2 1 7 3 VALVE CAP 2 1 7 4 0409013076 SPRING SUCTION 2 1 7 5 2204094000 WATER VALVE SEAL Included into a seal kit 2 1 8 0400009492 DISCHARGE VALVE D25 22 2 1 7 1 VALVE SEAT 2 1 7 2 6106370000 VALVE DISK 2 1 7 3 VALVE CAP 2 1 8 4 0400116851 SPRING PRESSURE 2 1 7 5 2204149...

Страница 18: ... SEAL KIT Code V100101155 1 3 3 2204084000 SEAL 2 1 4 2 2104524000 WATER PISTON SEAL 2T 4 1 4 3 2204094000 SEAL 4 1 6 2 2104514000 WATER PISTON SEAL 1T 2 1 6 3 2204304000 SEALING FLANGE SEAL 2 1 7 5 2204149000 WATER VALVE SEAL 4 1 9 1 3 2104639500 SEAL 2T 1 1 9 5 1 2204304000 SEAL 1 WATER VALVE KIT Code V100101235 1 7 0400009491 INTAKE WATER VALVE 2 1 8 0400009492 DISCHARGE WATER VALVE 2 1 7 5 220...

Страница 19: ...ng mineral hydraulic oils are recommended ISO VG 32 for oil s operation temperature up to 70 C ISO VG 46 for oil s operation temperature up to 80 C ISO VG 68 for oil s operation temperature up to 90 C Synthetic and bio oils can be used as well if their viscosity characteristics and lubricating efficiency are corresponding to above mineral oils Automatic transmission fluids and even engine oils can...

Страница 20: ...lve opens from intake to pressure 1 2 1 Check water valves and clean them thoroughly or replace when damaged 1 2 2 Check the valve and repair failure 1 3 HPW PUMP DOES NOT RECEIVE PUMPING FLUID 1 3 1 Intake hose detached or hose breathes 1 3 2 Water supply line clogged 1 3 3 Suction head to high 1 3 1 Check and fix the hose and connectors 1 3 2 Check strainer or water filter and clean thoroughly 1...

Страница 21: ...zed do not use hoses of too small diameter or and of an excessive length 3 2 Verify the nozzle sizing and replace with a proper one 3 3 Replace the nozzle 3 4 Check and fix the problem Use pressurised water supply if available 3 5 Check and re adjust to specification 4 INTENCE PULSATING OF WATER PRESSURE 4 1 Some of water intake and pressure valves are open or damaged 4 2 Water intake line breathe...

Страница 22: ...essure setting should be dropped 5 2 Repair or replace water pressure unloader valve 6 LEAKAGES 6 1 Hydraulic oil leakages 6 2 Pumping fluid leakages 6 3 Hydraulic pumping fluid commixture dropping from leakage detecting bores 6 1 Check the tightness of component mating tighten screws Replace when necessary sealings of pump s mated surfaces Check and tighten replace couplings 6 2 Check the tightne...

Страница 23: ... authorized workshop all costs excluded from this warranty traveling and waiting hours daily allowance traveling expenses and uninstallation reinstallation costs will be charged from the purchaser If the problem is not covered by this limited warranty DYNASET OY has the right to charge purchaser of troubleshooting and repairing 6 Delivery terms of warranty repair If the product is found possible t...

Страница 24: ...C Directive 97 23 EC European standards Pressure equipment Apply conformity standards CEN EN ISO 4413 EN ISO 4413 2010 Hydraulic fluid power General rules and safety requirements for systems and their components If device has changed by someone other than at the hands of manufacturer or his permission this declaration is not valid PRODUCT STREET WASHING EQUIPMENT TYPE NUMBER KPL 270 200 1250x8 YLÖ...

Страница 25: ...May 2012 NOTES 25 26 MAY CHANGE WITHOUT PRIOR NOTICE High pressure pump HPW 200 30 45 ST May 2012 ...

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