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In Ground Model 200iP/250iP Motorcycle Dynamometer Installation Guide

TA B L E   O F   C O N T E N T S

     

ii

Secure the Drum and Brake Module to the Pit Floor

  . . . . . . . . . . . . . . . . 2-16

Pickup Card

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Carriage Plate and Tire Carriage

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Installing the Carriage Plate  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Installing the Tire Carriage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

Blower and Monitor Support Installation

  . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Mark and Drill Blower Mounts and Support Arm Mounting Holes  . . . . . . 2-22
Installing the Monitor Support and Junction Box  . . . . . . . . . . . . . . . . . . . 2-23
Installing the Blower Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Installing the Monitor Arms and Monitor Tray  . . . . . . . . . . . . . . . . . . . . . 2-25

Cable Track Installation

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

Routing Cables

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

Battery Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Installing the Battery  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Accessing the CPI   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Routing the Control Panel and Pendant Cables  . . . . . . . . . . . . . . . . . . . . 2-32
Routing the High Pressure Blower Cables  . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Routing the Power Carriage and Wheel Clamp Cables  . . . . . . . . . . . . . . . 2-37
Routing the Eddy Current Brake, Battery, and Dyno Power Cables  . . . . . . 2-38
Routing the Pickup Card and Dyno Electronics Cables  . . . . . . . . . . . . . . . 2-40
Routing the Air Pump Power, Air Fuel Sensor, and Dyno Electronics 
Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
Wiring the Breakout Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42

Power Carriage Installation

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

Tire Stop Installation

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

Final Adjustments and Tests

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46

Turning On the Dyno Power  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
High Pressure Blower Test  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
Power Carriage Final Adjustments and Tests   . . . . . . . . . . . . . . . . . . . . . . 2-47
Wheel Clamp Final Adjustments and Tests  . . . . . . . . . . . . . . . . . . . . . . . . 2-47

Pit Covers

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48

Changing the Eddy Current Brake Cover for Right Side Installations . . . . . 2-48
Installing the Pit Covers  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

Junction Box Cover, Cable Cover, and End Cap

   . . . . . . . . . . . . . . . . . . . 2-55

Zip Tube

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56

Chapter 3

Accessories

Main Dyno Power

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Air Brake

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Routing the Air Brake Cable and Air Hose . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Installing the Emergency Stop Sticker   . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Air Brake Final Adjustments and Tests   . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Changing the Brake Pads  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Adjusting the Brake Pad Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Compressed Air Pump Assembly

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Wheel Clamp

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Installing the Wheel Clamp   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Wheel Clamp Final Adjustments and Tests  . . . . . . . . . . . . . . . . . . . . . . . . 3-20

Содержание 200iP

Страница 1: ......

Страница 2: ...ppear in this manual Except as permitted by such license no part of this manual may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or otherwise without the prior written permission of Dynojet The Dynojet logo is a trademark of Dynojet Research Inc Any trademarks trade names service marks or service names owned or registered by ...

Страница 3: ...ents 1 5 Chassis Specifications 1 5 Compressed Air Requirements 1 8 Computer Specifications 1 8 Drill and Drill Bit Requirements 1 8 Electrical Requirements 1 8 Environmental Requirements 1 8 Forklift Requirements 1 8 Phone and Internet Access 1 9 Tie Down Straps 1 9 Dyno Electronics 1 10 Verify the Pit Dimensions 1 11 Chapter 2 Installation Dyno Drum Module Installation 2 2 Unpacking the Dyno 2 2...

Страница 4: ...urrent Brake Battery and Dyno Power Cables 2 38 Routing the Pickup Card and Dyno Electronics Cables 2 40 Routing the Air Pump Power Air Fuel Sensor and Dyno Electronics Power Cables 2 41 Wiring the Breakout Board 2 42 Power Carriage Installation 2 44 Tire Stop Installation 2 45 Final Adjustments and Tests 2 46 Turning On the Dyno Power 2 46 High Pressure Blower Test 2 47 Power Carriage Final Adjus...

Страница 5: ...p 4 9 Replacing the Theta Controller Fuses 4 10 Troubleshooting CPI Fuses 4 11 Chapter 5 Basic Dyno Operation Loading the Motorcycle 5 2 Connecting the RPM Pickup 5 5 RPM Pickup Descriptions 5 5 Connecting the Primary Inductive Pickup 5 6 Connecting the Secondary Inductive Pickup 5 8 Pre run Inspection 5 10 Before Starting the Engine 5 11 Engine Warm Up 5 11 After Engine Warm Up 5 11 Making a Test...

Страница 6: ...or Correct Voltages B 9 Replacing the Power Plug B 10 Hard Wiring to the Building B 10 Connecting the Dyno B 11 Appendix C EEC Finger Guard and Door Safety Switch Installation EEC Finger Guards C 2 Installing the EEC Finger Guards C 2 Adjusting the EEC Finger Guards C 3 Door Safety Switch C 4 Installing the Door Safety Switch C 4 Appendix D Theta Controller Power Adjustment D 2 Accessing the Dip S...

Страница 7: ...the dynamometer Dynojet is not responsible for damage incurred due to alteration of the dynamometer or components use of unapproved parts or abuse to the dynamometer Do not connect or disconnect cables or components on the dynamometer with the power on Always wear protective clothing ear protection and eye protection goggles safety glasses when using and servicing the dynamometer Equipment Power R...

Страница 8: ...ent to someone touch that person with your hand first then hand them the component Always carry circuit boards in anti static bags when the boards are exposed removed from the dynamometer Battery Fire and Explosion Hazards There is a danger of explosion if the battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries accord...

Страница 9: ...operate the dynamometer when there is excessive vibration or noise Resolve these problems before proceeding Never fuel the vehicle on the dynamometer unless appropriate safety measures are taken Verify brake operation before beginning any dynamometer testing Verify the vehicle is properly secured to the dynamometer Never operate the blowers without the guards installed Exercise care with any dynam...

Страница 10: ......

Страница 11: ...stic tools of WinPEP 7 software and a Dynojet dynamometer will give you the professional results you are looking for This document provides instructions for installing the in ground motorcycle dynamometer dyno This document will walk you through operating requirements installation accessories and basic dyno operation To ensure safety and accuracy in the procedures perform the procedures as they ar...

Страница 12: ...ES This chapter lists each dyno accessory alphabetically and describes the procedures for installing and using the accessory CONTROL PANEL INTERFACE OPERATION This chapter describes the Control Panel Interface CPI operating procedures BASIC DYNO OPERATION This chapter describes basic dyno operating procedures RED HEAD INSTALLATION This appendix describes the procedures for installing the Red Head ...

Страница 13: ...PLIANCE TESTING AND CERTIFICATION example of convention description The Caution icon indicates a potential hazard to the dynamometer equipment Follow all procedures exactly as they are described and use care when performing all procedures The Warning icon indicates potential harm to the person performing a procedure and or the dynamometer equipment RECORD The Record icon reminds you to record your...

Страница 14: ... rate leaving the dyno room the room will become pressurized A pressurized dyno room will make measured power misleading To compensate you need an equalizer box The equalizer box is a baffled to reduce noise vent to the outside of your dyno room The size of the equalizer box is dependent on the size of your dyno room and the size of your fans Exhaust Extraction An exhaust fan is needed to remove e...

Страница 15: ...ncluded with your dyno You will need to provide this battery For more information on installing the battery refer to Installing the Battery on page 2 30 CHASSIS SPECIFICATIONS description specifications Length with standard carriage allow 304 80 cm 120 00 in with extended carriage allow 355 60 cm 140 00 in pit covers 137 16 cm 54 00 in Height from bottom of dyno to top of dyno 45 72 46 67 cm 18 00...

Страница 16: ... E R 1 Dynamometer Specifications and Requirements 1 6 Figure 1 1 Model 250iP Dyno Dimensions PD153 standard carriage 304 80 cm 120 00 in extended carriage 355 60 cm 140 00 in 137 16 cm 54 00 in 45 72 46 67 cm 18 00 18 38 in 179 07 cm 70 50 in 76 20 cm 30 00 in 208 28 cm 82 00 in ...

Страница 17: ...0iP Motorcycle Dynamometer Installation Guide 1 7 Figure 1 2 Model 250iP Dyno with Accessories PD154 High Pressure Blower Eddy Current Brake Module Air Brake Option not shown Air Pump Option not shown Power Carriage not visible Monitor Support and Tray Dyno Module Control Panel Control Panel Interface houses all electronics not shown Wheel Clamp Option ...

Страница 18: ...a drill and drill bit capable of drilling holes in concrete Refer to Appendix A for more information on installing Red Head Anchors drill bit size 1 2 inch minimum hole depth 1 5 8 inch 41 2 mm ELECTRICAL REQUIREMENTS The Model 200iP 250iP dynamometers require a 240V 30a single phase electrical circuit for reliable and precise operation No other loads should be plugged into these circuits and thes...

Страница 19: ...ACCESS Dynojet recommends you have a phone close to the dyno to call for assistance in an emergency You may also wish to contact Dynojet to troubleshoot your dyno Internet access on your computer is desirable for contacting Dynojet and downloading new information and updates TIE DOWN STRAPS Dynojet recommends using motorcycle tie down straps for securing the bike on the dyno You will need to provi...

Страница 20: ...modules Atmospheric Sensing Module RPM Module Dynamometer Input Output Module and the CPU Module For more information refer to your WinPEP 7 User Guide P N 98128104 Figure 1 3 The Dyno Electronics 9 pin RS 232 socket CPU module atmospheric sensing module RPM module input output module 9 pin hand held pendant 3 pin power plug systemexpansion connector RPM inductive pickup socket 25 pin socket power...

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