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18 

Dymax BlueWave® LED Prime UVA User Guide 

Troubleshooting 

WARNING:

 Only qualified maintenance personnel should attempt the following procedures. 

AVERTISSEMENT:

 

Seulement personnel d’entretien diplomé devrais essayer les procedures suivant. 

 

Table 1. Troubleshooting Chart for 

BlueWave LED Prime UVA

 

Problem 

Possible Cause 

Testing 

Corrective Action 

The 

unit’s 

LED 

will not 
illuminate 

There is an incorrect 
connection 

Visually inspect all input/output 
connections (i.e. power cord, 
foot switch, lightguide). 

Secure all connections. 

The main line fuse is 
blown (nothing in unit 
operates) 

Remove the fuse from the power 
receptacle and check it with an 
ohmmeter. 

Replace the fuse if defective. 

The lightguide is not fully 
inserted 

Remove the lightguide. 

Re-insert the lightguide into 
the lightguide mount. 

The unit has 
low output 
intensity  
 
or  
 
The unit fails to 
cure the 
material  in the 
allotted time 

The intensity adjustment 
is set too low 

Use a radiometer (Dymax ACCU-
CAL 50-LED) to measure the 
output intensity.  

 

Adjust the setpoint to the 
desired intensity. 

The transmission loss in  
the lightguide is too great 

Compare the lightguide output 
against a new lightguide or use a 
Dymax lightguide simulator to 
determine the transmission loss. 

Replace the lightguide. 

There are contaminants 
on the lightguide 

Visually examine ends of 
lightguide for contaminants. 

Clean the lightguide ends with 
isopropyl alcohol or an 
equivalent. Heavy deposits on 
liquid lightguides may be 
carefully removed using a 
razor blade. Replace the 
lightguide if it cannot be 
cleaned. 

The system has 
inadequate cooling 

Check the air filter for debris and 
blockages at the exit vents. 

Clean or replace the filter. 
Remove all air blockages from 
around the unit. 

The footswitch 
is not operating

 

There is an incorrect 
connection 

Check the connection of the 
footswitch into the unit. 

Re-insert the footswitch into 
the unit. 

 

Содержание BlueWave LED Prime UVA DX-1000

Страница 1: ...Dymax BlueWave LED Prime UVA User Guide LED Spot Curing System Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories System Discontinued 1 1 2019 ...

Страница 2: ...ow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that conta...

Страница 3: ...nd Setup 10 Unpacking and Inspecting Your Shipment 10 Parts Included in the BlueWave LED Prime UVA Spot Lamp System 10 Installation System Interconnect 11 Operation 13 9 Pin Connector I O Signals 14 Input Signals 14 Output Signals 15 Cleaning and Maintenance 16 Lightguide 16 Fan Filter 17 Fuse Replacement 17 Troubleshooting 18 Frequently Asked Questions 19 Spare Parts and Accessories 20 Options Ac...

Страница 4: ...et autre manuels etablir un lien avant de mettre en place et de faire marcher cette nouveau système de lampe de tache ou cette composants individuel Si vous rencontrez un problème avait n importe de questions ou si vous voudrez de nous aider avec tes suggestions ou conseillations s il vous plait contacte notre départements technique ou service client à 860 482 1010 Dymax formé professionnels atten...

Страница 5: ...ction of the system Dymax assumes no liability for any changes that may impair the protection of the system Safety Recommendations Use the goggles provided or an approved face shield for eye face protection Long sleeved shirts or a lab coat are recommended for arm protection The use of UV opaque gloves will protect the hands NOTE The BlueWave LED Prime UVA emits high intensity light Never look dir...

Страница 6: ...ly process There are four common questions concerns related to light curing systems UV exposure high temperature surfaces ozone and bright visible light NOTE The energy emitted from the Dymax BlueWave LED Prime UVA spot curing system is in the upper end of the UV portion of the spectrum To ensure that all safety aspects regarding operations of this equipment are addressed please review and follow ...

Страница 7: ...to create simple shielding structures Sheet Metal Aluminum steel stainless steel etc Sheet metal should be coated black or black anodized to minimize reflection of UV and visible light toward operators Rigid Plastic Film Transparent or translucent UV blocking plastics typically polycarbonate or acrylic are commonly used to create shielding where some level of transparency is also desired Flexible ...

Страница 8: ...e voltages of 100 to 240 VAC 50 60 Hz The BlueWave LED Prime UVA unit is comprised of an anodized aluminum housing which contains an electronic power supply circuit protection an LED assembly cooling fans a lightguide mount a lightguide safety interlock and a control PCB with connections for a remote operation system Cooling fans are provided to keep the housing and internal components of the unit...

Страница 9: ...ion The following approaches may be used to validate the curing process Set Exposure Time Determine Intensity Users can specify a cure time and through empirical testing determine the intensity required to achieve a full cure As with any manufacturing process it is advisable to incorporate a safety factor Set Intensity Determine Exposure Time Users can specify light intensity and through empirical...

Страница 10: ...elow If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem Figure 3 BlueWave LED Prime UVA Components Parts Included in the BlueWave LED Prime UVA Spot Lamp System BlueWave LED Prime UVA 1 Footswitch 2 5 mm Lightguide Models 40321 Only 3 UV Protection Goggles 4 2 mm Hex Wrench 5 Model 40321 Only Flat Blade Screwdriver 6 Model 40321 Only BlueW...

Страница 11: ...otective cover from the unit s Lightguide Mount Remove the protective end caps from the Lightguide Visually inspect the two ends of the Lightguide to verify that no foreign material is present NOTE Dymax liquid filled lightguide ends can be cleaned with isopropyl alcohol to remove foreign material and outgassing deposits Fully insert the large end of the Lightguide into the Lightguide Mount on the...

Страница 12: ...blade or razor knife 4 Turn the Power Switch to the on position 5 There is no need to for allow any warm up or cool down times with this LED system The unit may be powered down and powered up again immediately without causing any negative effects 6 Activate an exposure cycle by pressing on the Footswitch With the Timer Manual Selector Switch located on the front panel of the unit in the manual pos...

Страница 13: ...end of a lightguide The timer located on the front panel of the BlueWave LED Prime UVA is factory set to the most common operating mode and recommended operation of the timer with the BlueWave LED Prime UVA The front panel of the timer contains an LED display and keypad The LED display has a reset indicator key protect indicator output indicator preset value set value and timing operation indicato...

Страница 14: ...little as from the Lightguide Mount the Safety Interlock built into the assembly will terminate power to the LED Re seating the lightguide will automatically re activate it No user serviceable parts exist within the enclosure Position the curing end of the lightguide no closer than from material being cured Placing the lightguide end too close can cause the lightguide to become cloudy from vapors ...

Страница 15: ... The emitters of all output transistors are tied together and connected to the PLC common on DB9 Pin 2 Each individual output signal line is connected to the collector of each transistor When the transistor is turned on this provides a ground to the PLC system that can be used to enable a relay coil signal to an opto coupler The conducting transistor can also function as a set of contacts that can...

Страница 16: ...age When the measured temperature drops to a lower threshold the PCB will re enable current to the LED NOTE If this fault occurs check for proper airflow into and out of the unit Also verify that the air filter is clean Figure 9 9 Pin D Connector I O Signals Cleaning and Maintenance The BlueWave LED Prime UVA was designed to operate with minimum maintenance Follow the schedule below to assure top ...

Страница 17: ...and may be reused Remove the fan filter by removing the snap on cover from the rear of the fan Figure 10 Cooling Fan Filter Cover Fuse Replacement The unit is supplied with two Fuses that are installed in the Power Receptacle To remove the Fuses unplug the unit and remove the Fuse Holder with a small screwdriver Remove the Fuses from the Fuse Holder and install new Fuses Replace the Fuses with 2 0...

Страница 18: ...nit fails to cure the material in the allotted time The intensity adjustment is set too low Use a radiometer Dymax ACCU CAL 50 LED to measure the output intensity Adjust the setpoint to the desired intensity The transmission loss in the lightguide is too great Compare the lightguide output against a new lightguide or use a Dymax lightguide simulator to determine the transmission loss Replace the l...

Страница 19: ...lator to determine the efficiency C The intensity adjustment is set incorrectly Turn the knob fully clockwise for the maximum intensity out D The connections or signals applied to the DB9 connector are incorrect Verify that the safety and intensity input lines are not shutting down current to the LED Q Why does my BlueWave LED Prime UVA unit seem to run very hot A Replace the fan filter media on t...

Страница 20: ...8 Liquid D Lightguide 5 mm x 1 M 5720 Liquid D Lightguide 5 mm x 1 5 M 5721 Liquid D Lightguide 8 mm x 1 M 5722 Miscellaneous Carry Case with Foam Inserts 1 40009 1 40010 2 40011 1 40012 Spare Replacement Parts Item Part Number Fuses Fuses F2 0 amp 37236 Fan Fan 40034 Fan Assembly 40004 Fan Filter and Holder 40460 Fan Filter Media 40008 Footswitch and AC Power Cords Footswitch 40402 Power Cord Nor...

Страница 21: ...pply Solid state 100 Watt Temperature Humidity 40 C maximum non condensing Timer Digital timer up to 99 99 seconds manual or timed exposure Activation Footswitch or PLC I O Port 9 Pin D sub miniature connector Signals PLC Integration Inputs 24VDC activate safety interlock output adjust Outputs LED lit lightguide inserted output setpoint over temperature Cooling Filtered fan arrangement Housing Dim...

Страница 22: ...om within approximately 320 280 nm 3 Ultraviolet C UV C UV of short wavelength below 280 nm typically 280 200 nm a large amount of this energy is present in sunlight 4 Visible Light that can be seen at 400 700 nm Dose Irradiance integrated over time or Irradiance W cm2 x Time s Dose Joules cm2 Note Watt is the power that gives rise to the production of energy at the rate of 1 joule J per second s ...

Страница 23: ...RFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITH OUT WRITTEN AUTHORIZATION FROM DYMAX THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Index Assembly and Setup 10 Cable Connections 11 Cleaning 16 Contact Information 4 Curing System Safety 6 Definition of Terms 22 Frequently Asked Questions 19 Front Panel Timer 13 Fuses 17 Help 4 I O Signals 14 Intensity Control Feature 8 Mainten...

Страница 24: ...erformance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and evaluations PN40302 MAN012 3 30 2017 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com cn Dymax Europe GmbH 49 611 962 790...

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