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Manual

Z62-K260.03 S5

High Frequency Spindle

Pneumatic taper change

Содержание Z62-K260.03 S5

Страница 1: ...Manual Z62 K260 03 S5 High Frequency Spindle Pneumatic taper change...

Страница 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Страница 3: ...tal differential magneto resistor 20 6 6 Air borne noise emissions 20 7 Operating location 21 8 Installation 22 8 1 Installing the HF spindle 22 8 2 Diameter of media supply line 22 8 3 Compressed air...

Страница 4: ...Contents Item no 10402003 Revision 02 4 40...

Страница 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 6: ...t q Spindle holder q Frequency converter q Collet q Tool taper q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety...

Страница 7: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Страница 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 9: ...Always wear protective goggles during work Example of design Inserting the shank Note Ensure functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The...

Страница 10: ...lation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Install all safety and protective devices of the machine immediately after com...

Страница 11: ...for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further information The FC...

Страница 12: ...ng via spindle holder Example of design Air cooled spindle holder Example of design Liquid cooled spindle holder To increase the power of the HF spindle the heat generated must be dissi pated via the...

Страница 13: ...pindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 23 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing...

Страница 14: ...0 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor protection PTC 160 C Housin...

Страница 15: ...Technical Specifications Item no 10402003 Revision 02 15 40 Weight 3 8 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Страница 16: ...20 000 30 000 40 000 50 000 60 000 rpm Speed 9 084 18 996 28 840 38 644 48 428 58 354 rpm Frequency 333 667 1 000 1 333 1 667 2 000 Hz Rated power 0 203 0 403 0 537 0 665 0 786 0 901 kW Torque 0 214...

Страница 17: ...95 0 760 1 105 1 457 1 781 2 075 kW Torque 0 374 0 411 0 385 0 374 0 362 0 347 Nm Voltage 42 80 108 137 165 192 V Current 8 4 8 9 9 9 9 8 9 A Cos 0 91 0 88 0 86 0 87 0 87 0 86 Note on operation with s...

Страница 18: ...c d e f g Bl bersetzungen Vervielf ltigungen und die Weitergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa Alfred J ger GmbH untersagt Datum Gepr Bearb Norm Projekt Nr V...

Страница 19: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 20: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Страница 21: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 22: ...ll connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with sealing air Make sure that no air flow can occur in the bearing area Always use sea...

Страница 23: ...n air quality see Air purity classes ISO 8573 1 23 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 24: ...no 10402003 Revision 02 24 40 8 3 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 23 section Keep to the following values Taper cleaning 4 5 6 bar Pneumatic system for...

Страница 25: ...clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle...

Страница 26: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 27: ...ck wise rotation Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the HF spindle direction of rotatio...

Страница 28: ...from the clamping nut Remove the collet type ER MS from the taper of the mount Note Ensure functionality All contamination damages the collet clamping nut tool mount etc As a re sult the function of t...

Страница 29: ...bore Continuous clamping bore Excessive tightening torques MA can damage or destroy the collet clamping nut and collet mount of the shaft Keep to the following values Short clamping bore Clamping diam...

Страница 30: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Страница 31: ...Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is always the lowest specified...

Страница 32: ...tact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air to clean the HF...

Страница 33: ...Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of the HF spindle at least ten times by hand every four we...

Страница 34: ...isposal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal d...

Страница 35: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Страница 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Страница 37: ...crews of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Alfred J ger GmbH service No automatic tool change Cause Troubleshooting Contaminati...

Страница 38: ...Observe all points in the Tool change 27 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...

Страница 39: ...1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Sa...

Страница 40: ...61239 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z62 K260 03 S5 Item no 10402003 Revision 02 Date 05 10 2021 Language EN Jaeger Spindles North Am...

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