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22

Dutchwest

30003847

Remove and Inspect the Combustor 

 

• 

Wear safety glasses, a dust mask, and gloves.  

• 

Remove the four bolts that secure the stove top 
plate.  There are two each on both the left and the 
right side, just under the top plate overhang.  With 
the bolts removed, lift the top.

• For a visual inspection for blockage that can be 
performed without removing the combustor, have an 
assistant shine a bright flashlight beam up through the 
combustor from inside the stove’s firebox. 
• If combustor removal is necessary for cleaning or 
closer inspection, lift it gently out of its chamber. You 
may have to work it back and forth carefully to remove 
it.  Check the combustor and the bottom of the refrac-
tory chamber for a build-up of fly ash, and remove any 
ash by gently blowing air through the combustor. Do not 
brush the surface, as this could damage the element.  
• Inspect the combustor, referring to the information 
in the “Catalytic Combustor Appendix” on Page 26 for 
information on what to look for.  Although small hair-
line cracks will not affect performance, the combustor 
should be essentially intact. If the combustor is broken 
in pieces or has sections missing, it should be replaced.  
Call your local  Dutchwest dealer for a replacement 
combustor, item #CB56. Consult the warranty section 
at the back of this manual for further information on 
catalytic combustor replacement. 
• If the combustor is in good condition and clean, re-
install it.  Be sure first to carefully wrap a new Interam 
gasket (an extra was provided with your stove) around 
its perimeter before replacement. Insert the gasketed 
combustor gently back into position, and replace the 
refractory package.
• Before replacing the stove top, check the damper.  If 
the gasket is intact, but the damper isn’t locking tightly, 
adjustment should be made. Also check the gasket that 
seals the top plate.
• Gasket should be replaced only if damaged or miss-
ing.  The top plate uses a 10 mm (3/8”) gasket and 
the damper is sealed with a 10mm (3/8”) gasket. The 
procedure for removing the old gasket and installing the 
new is the same as that described for door gaskets on 
Page 18.
• Replace the stove top, and tighten the four top plate 
bolts that secure it.  Be sure that the top plate seats 
properly before tightening, and tighten the bolts alter-
nately as you would tighten the bolts that secure a car 
tire. 

Watch for Better Results

Finish up by cleaning the chimney connector. Then, 
use the stove in your typical manner for two weeks and 
note the stove’s performance, taking special note of the 
performance tests described above. 
If a problem persists, contact your Dutchwest dealer for 
further advice about your particular situation.  

ST443

top plate bolts

7/10/00   djt

Remove these bolts

ST443

Fig. 26

  Remove four bolts securing stove top plate.

The combustor is located beneath the removable re-
fractory package.

• 

Carefully remove the refractory package.  It is ex-
tremely delicate; handle it as little as possible.

ST444

catalytic burner

7/10/00   djt

Stove 

Top

Catalytic 

Burner

ST444

Fig. 27

  Remove refractory package with care.

Содержание 2460CE

Страница 1: ...HIS MANUAL Retain for future use If this heater is not properly installed operated and maintained a house re may result For safety follow all installation operation and maintenance directions Contact...

Страница 2: ...tates and EN13240 2001 A2 2004 for Europe Dutchwest models are not listed for mobile home installations Patents U S D288357 4502395 4646712 Canada 1235969 Other foreign mechanical patents issued Acces...

Страница 3: ...sq ft 1 112 224 sq m 1200 2400 sq ft 1 Fuel Size type 480 mm 19 wood 560 mm 22 wood 640 mm 25 wood Flue mass gas ow 5 7 g s 7 1 g s 8 4 g s CO emissions 13 O2 1700 ppm 2300 ppm 2300 pmm Weight 172 kg...

Страница 4: ...n Heater must be connected to a sound masonry chimney that meets local codes a relined masonry chimney that meets local codes or to an approved prefabricated metal chimney Whatever kind you use the ch...

Страница 5: ...ego ries a Vitreous enamelled steel pipe complying with BS 6999 1989 1996 b Pipes made from stainless steel as descirbed in BS EN 1008 1 1995 grades 1 4401 1 4404 1 4432 or 1 4436 with ue wall thickne...

Страница 6: ...s with at least three sheet metal screws 3 Secure the chimney connector to the chimney In structions for various installations follow below 4 Con rm that the installed stove and chimney con nector are...

Страница 7: ...chimney The liner of the replace chimney should extend at least to the point at which the chimney connector enters the chimney Follow all the guidelines for installing a chimney connector into a free...

Страница 8: ...e design your installation so the con nector does not pass through a combustible wall If you must use a wall pass through in your installation check with your building inspector before you begin and c...

Страница 9: ...The oor protector must also meet standard requirements for freestanding installations Floor Protection for Fireplace Installations with Standard Legs Fireplace installations with the standard legs an...

Страница 10: ...ecommended rear clearance to noncom bustible surfaces 50 mm 2 NOTE The minimum thickness of solid noncombus tible materials is speci ed in section 2 of Document J in relation to the clearance of the a...

Страница 11: ...l e a s t 3 x D at least 1 5 x D at least 1 5 x D Plan Without Shield Plan With Shield Air space of at least 12 mm between noncombustible shield and combustible material Fluepipe at least 1 5 x D at...

Страница 12: ...quired in many instal lations Refer to the oor protection information found in the Installation Section of this manual Attach the Legs and Heat Shield Place the stove on its back on a soft surface suc...

Страница 13: ...e lever points straight down Fig 18 The secondary air inlet over the side door admits air to the catalytic combustor only for high ef ciency at high combustor temperatures Use a gloved hand or the met...

Страница 14: ...designed to burn natural wood only Do not burn other fuels Never burn pressure treated wood painted or stained wood or glossy newsprint High ef ciencies and low emissions are possible when burning ai...

Страница 15: ...courage creosote formation in the stovepipe and chimney higher temperatures can cause stove parts to burn out prematurely Always operate the stove accord ing to rebox temperatures Besides the air cont...

Страница 16: ...ld be well established within 10 15 minutes You may gradually build it up by adding a few sticks at a time of a progressively larger size Continue to build the re until a live coal bed begins to form...

Страница 17: ...d back of the ash pan Empty the ash drawer regularly typically every one to three days The frequency will vary depending on how hot you run your stove the hotter the re the more wood you burn and the...

Страница 18: ...specially made for this pur pose Dry the glass completely Adjust the Door Latch The door latches must close tightly to ensure a good seal between the each door and the stove plates With time and use t...

Страница 19: ...up Use a 11 mm 7 16 socket wrench with socket extension to adjust the linkage 1 In an alternating pattern rst loosen and then re move the four bolts that secure the top plate to the sides of the stov...

Страница 20: ...od plan on how to handle one Inspect Regularly Clean As Required Inspect the chimney and chimney connector twice monthly and clean if necessary Let the stove cool completely before you inspect the chi...

Страница 21: ...r should be inspected annually for a build up of y ash and cleaned if necessary This may be done during examination of the catalytic combustor When to Suspect A Combustor Problem There are two ways to...

Страница 22: ...all it Be sure rst to carefully wrap a new Interam gasket an extra was provided with your stove around its perimeter before replacement Insert the gasketed combustor gently back into position and repl...

Страница 23: ...ces for creosote and y ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst for signs of blockage Masking a...

Страница 24: ...akes the steel chimney support a good draft more quickly than masonry does Steel chimneys are not as attractive as masonry but they are very durable and generally outperform masonry Indoor Outdoor Loc...

Страница 25: ...p within the rebox until reaching a density and temperature at which they ignite With this ignition you may hear a muf ed pop ping sound and see a bit of smoke forced out of the stove This condition i...

Страница 26: ...changes in design materials speci cations prices and discontinue colors and products at any time without notice Dutchwest Convection Heater Models 2460CE 2461CE 2462CE Item Description 2460CE 2461CE...

Страница 27: ...Collar 7000969 7000969 1304280 35 Leg 7000016 7000016 7000016 36 Damper Handle Stub 5004265 5004265 5004265 37 Ash Door Handle 5004237 5004237 5004237 38 Ash Pan 7000G79 7000G69 7000G89 39 Gasket for...

Страница 28: ...28 Dutchwest 30003847...

Страница 29: ...29 Dutchwest 30003847...

Страница 30: ...30 Dutchwest 30003847...

Страница 31: ...lusions Limitations 1 This product must be installed or serviced by a quali ed installer preferably NFI or WETT Canada certi ed as prescribed by the local jurisdiction It must be installed and operate...

Страница 32: ...MHSC 149 Cleveland Drive Paris Kentucky 40361 www mhsc com...

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