15
4
S
75 (Front)
76 (Rear)
106
31
122
31
70 (Front)
71 (Rear)
34
54
77
114
114
33
55
35
68 (Front)
69 (Rear)
Shock Assembly
1. Install a 2.5mm e-clip (S) onto the groove on the shock shafts (68,69) closest to the center of the shaft.
2. Place the shock piston (4) on top of the 2.5mm e-clip.
3. Secure the shock piston in place with a 2.5mm e-clip in the groove closest to the end of the shaft.
4.
Install a shock O-ring (114), a shock seal spacer (35), and then another shock O-ring (114) into the shock
seal holder in the bottom of the shock body (75,76). Install a shock seal retainer spacer (55), and secure all
of the parts in the shock seal holder using the shock seal retainer (33).
5. Install the shock shaft assembly into the shock body.
6. Fill the shock with fl uid. Install the shock cap spacer (54), the shock diaphram (34), and the shock cap (77).
7.
While tightening the shock cap down, work the shock shaft and piston up and down to help remove any air
and excess oil that may be trapped in the shock.
8.
Thread the shock ball end (31) onto the end of the shock shaft.
Note:
To hold the shock shaft, use needle
nose pliers with a piece of cloth (to protect the shaft).
9. Install the shock ball (106) in the shock end.
10. Install the upper spring clamp (122) and spring (70,71).
11. Secure the shock spring in place with the lower spring clamp (31).
