Dunkirk Q90-100 Скачать руководство пользователя страница 22

22

Connections And Termination

Provisions for combustion and ventilation air must be 

in accordance with section, Air For Combustion and 

Ventilation, of the National Fuel Gas Code,ANSI 2223.1/

NFPA54, or Sections 8.2, 8.3 or 8.4 of National Gas and 

Propane Installation Code, CAN/CGA-B 149.1, or applicable 

provisions of the local building code.
Boilers require dedicated direct vent system. All air for 

combustion is taken directly from outdoors through 

combustion air intake pipe. All 

fl

 ue products are discharged 

to outdoors through vent pipe.

1. 

See 

 

Figure 12

  

thru Figure 14, Pages 24 and 25 

for combustion air and vent pipe roof and sidewall 

termination. Roof termination is preferred. Combustion 

air and vent pipes must terminate together in same 

atmospheric pressure zone as shown. 

2. 

Construction through which vent and air intake pipes 

may be installed is maximum 24 inches, minimum ¼” 

thickness.

3. 

Combustion air and vent pipe 

fi

 ttings must conform 

to American National Standards Institute (ANSI) 

standards and American Society for Testing and 

Materials (ASTM) standards D1784 (schedule-40 

CPVC), D1785 (schedule-40 PVC), D2665 (PVC-DWV), 

D2241 (SDR-21 and SDR-26 PVC), D2661 (ABS-DWV), 

or F628 (schedule-40 ABS). Pipe cement and primer 

must conform to ASTM standards D2564 (PVC) or 

D2235 (ABS).

4. 

Canada

 construct all combustion air and vent pipes 

for this unit of ULC S636 listed schedule-40 CPVC, 

schedule-40 PVC, PVC-DWV or ABS-DWV pipe and pipe 

cement. SDR pipe is not approved in Canada. 

• First 3 feet (900mm) of venting must be readily 

available for visual inspection. 

• Speci

fi

 ed primers and glues of certi

fi

 ed vent 

system must be from single manufacturer, and not 

intermixed with other manufacturer’s vent system 

parts.  

• Components of the certi

fi

 ed system must not be 

interchanged with other vent systems, or unlisted 

pipe and/or 

fi

 ttings.

NOTICE

Transition from 2” pipe to 3” pipe must be made in 

vertical run.

5. 

Boiler combustion air and vent piping connections are 

sized for 2” pipe. Any pipe size change (to 3”) must be 

made outside of boiler casing in vertical run of pipe to 

allow for proper drainage of vent condensate. Due to 

potential for 

fl

 ue gas temperatures over 155°F, 

fi

 rst 

fi

 ve (5) feet of vent pipe must be CPVC, the remain-

ing vent pipe can be PVC. If any elbows are employed 

within the 

fi

 rst 5 feet of vent, they must be CPVC too. 

Two (2) - 30” pieces of 2” CPVC pipe. 2½” piece of 2” 

CPVC pipe, a 2” CPVC elbow and 2” CPVC pipe coupling 

are furnished with the boiler.

6. 

Combustion air and vent piping lengths.   Table 5, 

Page 23 .

  

First 5 ft. of vent piping run must be 2” 

CPVC:
Length of pipe is counted from boiler jacket (air 

intake pipe) or from vent pipe connector(vent pipe).  

Termination is not counted toward the “Total Equivalent 

Length”. 
For elbows, reduce maximum vent length as shown: 
• 2” 90° elbow -1 ½ ft. per elbow.   
• 3” 90° elbow - 3 ft. per elbow.

Example: 

To add two (2) 90° elbows to a 3” pipe for a 75 boiler.
Each elbow is 3 ft. per 90 ° elbow for a total of 6 ft.. 

(1 elbow @ 3 ft. + 1 elbow @ 3 ft. = 6 equivalent ft. of 

pipe) 

Total additional pipe is then subtracted from maximum 

allowable pipe length to give new maximum length of 

106 ft. with two (2), 90° elbows. 

“TOTAL EQUIVALENT LENGTH”:
Original 112 ft. max. - 6 equivalent ft. for 2 elbows = 

new 106 ft. maximum length.

7. 

Pitch combustion air and vent piping back to boiler at 

minimum ¼” per ft. (21 mm/m) from intake and vent 

terminals so all moisture in combustion air and vent 

piping drains to boiler. Pitch pipes continuously with no 

sags or low spots where moisture can accumulate and 

block 

fl

 ow of air or 

fl

 ue gas.  Combustion air and vent 

pipes must be airtight and watertight.

8. 

Consider following when determining appropriate 

location for termination of combustion air and vent 

piping. 

• Position termination where vent vapors will not damage 

plants/shrubs or air conditioning equipment.

• Position termination as to not be effected by wind eddy, 

air born leaves, snow, or recirculated 

fl

 ue gases.

• Position termination where it will not be subjected to 

potential damage by foreign objects, such as stones, 

balls, etc..

• Position termination should where vent vapors are not 

objectionable.

• Place vent on wall away from prevailing wind. Locate or 

guard vent to prevent accidental contact with people or 

pets.

• Terminate vent above normal snowline. Avoid locations 

where snow may drift and block vent. Ice or snow may 

cause boiler to shut down if vent becomes obstructed.

 COMBUSTION AIR AND VENT PIPE

Содержание Q90-100

Страница 1: ...ER INSTALLATION OPERATION MAINTENANCE MANUAL An ISO 9001 2008 Certified Company P N 240009298 Rev A 06 2012 Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13504 4729 web site www ecr...

Страница 2: ...2 DIMENSIONS 2 Figure 1 Boiler Dimensions...

Страница 3: ...Piping 11 Combustion Air And Vent Pipe 22 Gas Supply Piping 28 Electrical Wiring 30 Controls And Accessories 35 Start Up 37 Operating Instructions 38 S9381a Integrated Boiler Control Operation And Adj...

Страница 4: ...o address practices not related to personal injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury WARNING Indicates a hazardous situation which i...

Страница 5: ...minal units i e finned tube baseboard cast iron radiators radiant floor etc The difference between Heating Capacity and Net AHRI Rating called piping and pickup allowance establishes reserve for heati...

Страница 6: ...LLATIONS Boilers with exception of 90 75 propane LP product are factory equipped for operation at altitudes ranging from 0 10 000 feet above sea level No changes to factory settings are required for i...

Страница 7: ...0 5 000 5 000 10 000 Normal Input MBH 75 Manifold Pressure In W C 2 5 3 5 3 5 3 5 3 3 Orifice 43331093 43331096 For model 90 75 Propane units only at altitudes above 5 000 ft install 90 75 High Altitu...

Страница 8: ...may be used to raise boiler 1 Boiler is equipped for residential installations If used for commercial applications any additional code requirements must be adhered to for installation This may require...

Страница 9: ...through piping systems without restrictions for boiler operation 7 Install boiler such that the automatic gas ignition system components are protected from water dripping spraying rain etc during ope...

Страница 10: ...the venting system for proper size and horizontal pitch and determine there is no blockage or restrictions leakage corrosion and other deficiencies which could cause an unsafe condition BOILER INSTALL...

Страница 11: ...of radiation units panels radiators baseboard or tubing and supply and return mains After all heating system piping and components have been installed make final connection of system piping to boiler...

Страница 12: ...12 NEAR BOILER PIPING Figure 2 Single Zone Boiler Piping...

Страница 13: ...ly to have small zones with very low heat and flow requirements compared to full heating capacity of the boiler This can result in very low flow in the boiler if only one small zone is calling for hea...

Страница 14: ...14 Figure 4 Two Zone Boiler Piping With Circulators NEAR BOILER PIPING...

Страница 15: ...15 NEAR BOILER PIPING Figure 5 Primary Secondary Piping And Wiring With Circulators And Domestic Hot Water...

Страница 16: ...16 NEAR BOILER PIPING Figure 6 Piping and Wiring Primary Secondary Multi Zone System Piping With Zone Valves And Domestic Hot Water With Zone Valve...

Страница 17: ...17 NEAR BOILER PIPING Figure 7 Piping And Wiring Primary Secondary Piping With Zone Valves And Domestic Hot Water With Circulator...

Страница 18: ...nate pipe with plain end not threaded Expansion Tank And Make Up Water Determine required system fill pressure system design temperature and system water content Boiler contains 2 6 gallons U S Size e...

Страница 19: ...19 Figure 9 Diaphragm Type Expansion Tank Piping NEAR BOILER PIPING...

Страница 20: ...20 Figure 10 Conventional Closed Type Expansion Tank Piping NEAR BOILER PIPING...

Страница 21: ...required to initially fill condensate trap for start up Steps are only required at initial start up or if maintenance requires draining of condensate trap 1 Disconnect vent condensate drain line from...

Страница 22: ...condensate Due to potential for flue gas temperatures over 155 F first five 5 feet of vent pipe must be CPVC the remain ing vent pipe can be PVC If any elbows are employed within the first 5 feet of...

Страница 23: ...ZE 2 PIPE MINIMUM VENTING 2 PIPE MAXIMUM VENTING 3 PIPE MINIMUM VENTING 3 PIPE MAXIMUM VENTING 100 2 FEET 21 FEET 15 FEET 92 FEET 75 50 2 FEET 26 FEET 20 FEET 112 FEET Vent shall not terminate underne...

Страница 24: ...24 Figure 12 Roof Vent Intake Terminations COMBUSTION AIR AND VENT PIPE VENT AIR INTAKE...

Страница 25: ...Wall Vent Intake terminations Less Than 12 Clearance Above Grade Figure 14 Side Wall Vent Intake Terminations 12 Or More Clearance Above Grade COMBUSTION AIR AND VENT PIPE Less Than 12 Clearance 12 O...

Страница 26: ...imum Overhang VENT COMBUSTION AIR COMBUSTION AIR 1 MAXIMUM NOTE SECURING STRAP MUST BE FIELD INSTALLED TO PREVENT MOVEMENT OF TERMINATION KIT IN SIDE WALL ELBOW FIELD SUPPLIED A A B B C C STRAP FIELD...

Страница 27: ...for 90 50 and 90 75 models 2 feet minimum total equivalent length for all models TRANSITION FITTING 2 50 8mm to 3 76 2mm IN VERTICAL RUN 3 76 2mm DIAMETER VENT AND COMBUSTION AIR INTAKE PIPING 92 fee...

Страница 28: ...ly pressure See Table 7 Page 29 3 Use ground joint unions 4 Provide sediment trap up stream of gas valve 5 Use two pipe wrenches when making the connection to gas valve to keep it from turning 6 Insta...

Страница 29: ...000 40 63 000 130 000 245 000 445 000 60 50 000 105 000 195 000 365 000 PROPANE GAS Length of Pipe Ft Pipe Capacity BTU Per Hour Input Includes Fittings Copper Tubing Iron Pipe 5 8 3 4 1 2 3 4 20 131...

Страница 30: ...m Follow instructions included with your thermostat Locate thermostat about five feet above floor on inside wall Mount directly on wall or on vertical mounted outlet box It should be sensing average r...

Страница 31: ...31 Figure 20 Wiring Schematic ELECTRICAL WIRING NOTICE If any of original wire as supplied with this appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent...

Страница 32: ...32 Figure 21 Ladder Wiring Diagram ELECTRICAL WIRING...

Страница 33: ...33 Figure 22 Suggested Wiring Schematic for Domestic Hot Water Priority Two Zone System with Circulators Using Argo AR822II Pump Relay ELECTRICAL WIRING...

Страница 34: ...34 Figure 23 Ladder Diagram for Figure 22 ELECTRICAL WIRING...

Страница 35: ...ntroller from thermal purge and allow burner to run in order to maintain comfort in the space Boiler temperature has dropped 10 F from boiler water temperature measured at beginning of the call for he...

Страница 36: ...zone or zone valve controlled heating system and should be located on downstream i e pumping away side of expansion tank For pump controlled system where there is a circulator for each zone circulato...

Страница 37: ...mediately Purging Air For Systems With Conventional Closed Type Expansion Tanks Refer to the appropriate diagrams Near Boiler Piping on page 11 for more information 1 Close all zone service valves on...

Страница 38: ...e front jacket panel OPERATING INSTRUCTIONS WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This applianc...

Страница 39: ...Press and release the I button until the parameter requiring adjustment is displayed Then press the UP or DOWN button until the parameter has reached the desired value After 60 seconds without any bu...

Страница 40: ...40 S9381A INTEGRATED BOILER CONTROL OPERATION AND ADJUSTMENTS Table 9 State Code Definitions...

Страница 41: ...41 S9381A INTEGRATED BOILER CONTROL OPERATION AND ADJUSTMENTS Figure 26 Sequence of Operation...

Страница 42: ...controls test for operation as outlined by control manufacturer Burner should be operating and should go off when controls are tested When safety controls are restored burner should reignite Set Therm...

Страница 43: ...fold pressure lower than 2 0 inches w c or higher than 3 0 inches w c when adjusting input rate IV Measure new input rate cover screw must be installed Repeat steps I IV until the input rate is within...

Страница 44: ...GULATOR ADJUSTMENT UNDER CAP SCREW INLET PRESSURE TAP VR8205 WIRING TERMINALS 2 OUTLET PRESSURE TAP Figure 27 Manifold Pressure Measurement Detail Figure 28 Gas Valve CHECK OUT PROCEDURE AND ADJUSTMEN...

Страница 45: ...place gaskets if necessary I Remove jacket front and top panels and check for piping leaks around relief valve and other fittings Repair if found DO NOT use stop leak compounds 2 Check boiler area is...

Страница 46: ...ent pipe connector to draft inducer outlet MAINTENANCE AND CLEANING Annual Examination And Cleaning Of Boiler Components DANGER Before servicing turn off electrical power to boiler at service switch C...

Страница 47: ...Service Checks 1 Before troubleshooting A Make sure that circuit breaker is on or fuse is ok at electrical panel B Make sure that service switch is on C Make sure that gas is on at the gas meter at a...

Страница 48: ...48 TROUBLESHOOTING Table 10 Error Codes...

Страница 49: ...BOILER STATUS DIFFERENTIAL PRESSURE W C PRESSURE SWITCH CONNECTS Not Running 0 Normally Open Setpoint 1 00 for Model 100 1 60 for Model 75 2 10 for Model 50 Running Without Blockage Greater Than Setpo...

Страница 50: ...____ Installation instructions have been followed Checkout procedure and adjustments performed Maintenance and Service issues reviewed with owner maintenance person Installation booklet affixed on or...

Страница 51: ...njury Install boiler so gas ignition system components are protected from water dripping spraying rain etc during appliance operation and service circulator re placement etc DIELECTRIC ISOLATION Two 2...

Страница 52: ...or any other open type system Fill Water and Chemistry Verify water used to fill system meets these requirements System fluid pH maintained between 7 0 and 8 0 Maintain water hardness below 7 grains...

Страница 53: ...ed to maintain a pH within recommended level Follow antifreeze manufacturer s instructions to adjust pH If system has leaked water and antifreeze chemistry will need to be adjusted To avoid damage to...

Страница 54: ...stributor 15363 117 Avenue Edmonton AB T5M 3X4 Canada www hydronicagencies com Tel 780 452 8661 Fax 780 488 2304 Fernox www fernox com Intercool NFP 30 40 50 AA Intercool RPH 15 Interstate Chemical 27...

Страница 55: ...NOTES...

Страница 56: ...DUNKIRK BOILERS 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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