Dunkirk EMPIRE 3EWC0.80 Скачать руководство пользователя страница 6

6

Complete Prior To Installing Boiler.

A. 

Verify you have selected the right size boiler with 

proper capacity. AHRI rating of boiler selected 

should be greater than or equal to calculated peak 

heating load (heat loss) for building or area(s) 

served by boiler and associated hot water heating 

systems. See boiler rating and capacity table 

previously listed in this manual. Any heat loss 

calculations used should be based on approved 

methods.

B. 

Boiler must be supplied with proper oil supply 

and oil piping, sufficient fresh combustion air, and 

suitable electrical supply.

C. 

Boiler must be connected to suitable venting system 

and piping system adequate to distribute heating 

load. 

D. 

Properly locate and install thermostat for heating 

system control.

Any doubts as to requirements, check with local authorities 

and obtain professional help where needed. OPERATING 

INSTRUCTIONS, FINAL CHECKS AND ADJUSTMENTS, and 

MAINTENANCE sections in this manual are vital to the 
proper and safe operation of the heating system. 

1. 

Place boiler in location centralized with the piping system 

and as close to chimney as possible.

2. 

Boiler must be level. If necessary use metal shims 

beneath boiler’s feet.

3. 

Use raised base if floor can become wet or damp.

4. 

Maintain clearances for fire safety as well as servicing. 

18” clearance must be maintained at side where 

passage is required for access to another side for 

cleaning, servicing, inspection or replacement of any 

parts that may normally require attention. Install 

boilers at least 6” from combustible material on left 

side, rear, and above, and at least 24” on right side 

and front. Allow at least 24” accessibility clearance 

above for servicing.

5. 

Fresh air for combustion must be available at front of 

the boiler. Fresh air for ventilation must be available to 

front and rear of boiler. Air passages must be free of 

obstructions at all times. Ventilating and combustion air 

must enter boiler room without restrictions. 

WARNING

Fire hazard. Do not install boiler directly on 

combustible flooring or carpeting. Failure to follow 

these instructions could result in death or serious 

injury.

!

   

6. 

Floor supporting boiler shall be noncombustible 

and stable. Boiler is permitted to be placed over 

combustible floor provided the floor is protected in 

accordance with the requirements of accepted building 

code practice and approved by the 

Authority Having 

Jurisdiction

.  In absence of local codes, follow NFPA-31 

S

tandard for the Installation of Oil-Burning Equipment

.

7. 

Installation shall be in accordance with the 

requirements of the authority having jurisdiction. 

Compliance with these regulations is required. In the 

absence of local codes, follow NFPA 31 

Installation of 

Oil Burning Equipment

, latest revision.

LOCATING THE BOILER

24” Min.

6” 

Min.

6” 

Min.

24” Min.

Front 

(Burner 

Side)

Figure 2 - Clearances

BOILER CLEARANCES

Unit

Combustible 

Clearance

Accessibility, 

Cleaning, and 

Servicing

Flue to

Combustible 

Clearance

Top

6”

24”

9”

Left Side

6”

6”

Right Side

24”

24”

Base

non-combustible non-combustible

Front

24”

24”

Back

6”

6”

All distances measured from the cabinet of the boiler.

MINIMUM CLEARANCE DIMENSIONS

 

PN 240013012, Rev. B [12/15/2020]

Содержание EMPIRE 3EWC0.80

Страница 1: ...ON MAINTENANCE MANUAL Maximum Allowable Working Pressure 50 psi Models 3EWC0 80 T 4EWC1 00 T 4EWC1 25 T 5EWC1 55 T Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 Tel 800 325 54...

Страница 2: ...at this heat stays in the structure Net AHRI Rating represents portion of remaining heat that can be applied to heat radiation or terminal units finned tube baseboard cast iron radiators radiant floor...

Страница 3: ...British Thermal Unit Heating Capacity based on 13 1 CO2 with a 0 02 w c draft over fire and a 1 smoke or less Testing was done in accordance with the D O E Department of Energy test procedure gph Gal...

Страница 4: ...nent injury Children elderly and infirm or physically handicapped persons are more likely to be permanently injured by hot water Never leave them unattended in bathtub or shower Never allow small chil...

Страница 5: ...e hindered by overfilling the boiler Recommend initial fill pressure of 10 12 psig For higher fill pressures expansion tank s air charge will need to be increased to match fill pressure Consult manufa...

Страница 6: ...uire attention Install boilers at least 6 from combustible material on left side rear and above and at least 24 on right side and front Allow at least 24 accessibility clearance above for servicing 5...

Страница 7: ...IN RETURN LINE OR AFTER THE EXPANSION TANK SHUT OFF VALVE OIL FILTER OIL LINES FOUNDATIONS TO OUTSIDE LINES TO OTHER APPLIANCES SERVICE LINE OVERCURRENT PROTECTED SAFETY SWITCH 2 FILL PIPE MIN 2 I D...

Страница 8: ...y with additional room s of sufficient volume so the combined volume of all spaces meets the criteria for unconfined space Total input of all combustion equipment installed in combined space shall be...

Страница 9: ...3 When communicating with outdoors through horizontal ducts each opening shall have minimum free area of one square inch per 2 000 Btu per hour of total input rating of all equipment in the enclosure...

Страница 10: ...res 6a and 6b A Install safety relief valve with spindle in vertical position B Do not install shutoff valve between boiler and safety relief valve C Install discharge piping from safety relief valve...

Страница 11: ...ally cause damage to boiler and venting system Minimum design return water temperature to prevent this condensation in boiler and venting is 120 F Boiler used in heating system where design water temp...

Страница 12: ...NOTE CIRCULATOR CAN ALSO BE INSTALLED ON RETURN PIPING PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1 Figure 8 Syst...

Страница 13: ...XPANSION TANK PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1 SYSTEM PIPING Figure 9 System Piping Arrangement Zonin...

Страница 14: ...G PUMPS AWAY FROM EXPANSION TANK PER THIS MANUAL USE OPTION 2 IN FILLING THE SYSTEM WITH WATER THIS PIPING ARRANGEMENT CAN BE USED WITH ZONE VALVES OR ZONE CIRCULATORS SYSTEM PIPING Figure 10 System P...

Страница 15: ...uous flow NOTICE Do not use tankless coil if your water is excessively hard with lime or other deposits which will accumulate inside the coil When using tankless coil the Hydrolevel control is mounted...

Страница 16: ...ent installations shall be in accordance with applicable provisions of NFPA 31 Standard for the installation of Oil Burning Equipment latest edition and applicable provisions of local building codes N...

Страница 17: ...e boiler Install chimney connector start at boiler with vertical pipe elbow then install draft regulator horizontally When regulator is in place start at chimney and work back to the regulator Join th...

Страница 18: ...THAN HIGHEST PART OF PASSAGE THROUGH ROOF MUST BE AT LEAST 2 FT HIGHER THAN ANY NEIGHBORING OBJECT WITHIN 10 FT MUS MUST HAVE AN UNOBSTRUCTED TOP OPENING TYPICAL CHIMNEY CONNECTION Figure 12 Typical...

Страница 19: ...lations Connect 120 volt electrical supply to L1 and L2 terminals and two thermostat wires to T and T terminals on Hydrolevel limit control Run separate circuit from separate over current protection d...

Страница 20: ...20 ELECTRICAL WIRING Figure 13 Hydrolevel 3250 Control with Beckett or Carlin Burner PN 240013012 Rev B 12 15 2020...

Страница 21: ...21 Figure 14 Hydrolevel 3250 Control with Riello Burner ELECTRICAL WIRING PN 240013012 Rev B 12 15 2020...

Страница 22: ...e runs air free close isolation valve or zone valve Repeat this procedure for remaining heating zones D Once all zones are filled with water and purged of air close power purging drain valve and fill...

Страница 23: ...rner flame will be dark orange and formation of soot will occur in heating unit In buildings of conventional frame brick or stone construction that do not have utility rooms basement windows or stair...

Страница 24: ...1HP 0 80 2 1 4 0 65 60 W 150 0 60 0 65 50 4EWC1 00 T EZ 1HP 1 00 2 1 4 0 85 60 B 150 0 85 1 00 60 4EWC1 25 T EZ 1HP 1 25 2 1 4 1 00 60 B 155 0 85 1 00 75 5EWC1 55 T EZ 1HP 1 55 2 1 4 1 25 60 B 155 1 1...

Страница 25: ...trode Setting Figure 17 Riello Turbulator Setting Figure 18 Carlin Electrode Setting Turbulator Setting A Loosen NUT 1 turn SCREW 2 until INDEX MARKER 3 is aligned with correct index number per Burner...

Страница 26: ...chamber is very hot Adjust Thermostat Heat Anticipator or Thermostat Cycle Rate According to Instructions Included With The Thermostat Check Thermostat Operation Follow instructions included with you...

Страница 27: ...manually refill system Diaphragm Expansion Tank Tank may become water logged Frequent automatic opening of safety relief valve indicates water logging High boiler temperature accompanied by unusually...

Страница 28: ...nd of flue brush off and inserting it into drill When brushing take care to not damage target wall with flue brush 6 Carefully vacuum soot accumulations from combustion chamber area take care to not d...

Страница 29: ...ure head location and size if applicable are per manufacturer s recommendations If burner being used has damaged head replace head with same head recommended for use on this boiler 6 Inspect and clean...

Страница 30: ...ectric power supply circuit is ON Controls out of adjustment Reset according to instructions Radiators not heating Open radiator vents to excess air Check flow control valve if used It may be in close...

Страница 31: ...31 PUMP CURVES 15 10 5 0 5 4 3 2 1 m Head 1 2 3 4 5 US GPM 5 10 15 20 m h 3 Head feet Grundfos UP15 42F Pump Curve B G NRF22 Pump Curve PN 240013012 Rev B 12 15 2020...

Страница 32: ...decreases This feature is equipped with an override which is provided primarily to permit the use of an external energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED U...

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