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5 … 68

4 … 68

Printed in German

y • Edition 02.14 • Nr

. 254 722

1 Short description

Microprocessor-controlled burner con-

trol system for intermittent operation or

continuous operation for controlling and

monitoring pneumatically modulating

fan-assisted gas burners with speed-

regulated or controlled fan and power

controller input.

Extension modules for:

• analogue inputs/outputs

• Stepped motor

• Continuous operation

2 Accessories

• MPA-Extension module / Param-

eter record-Stick

• Flame monitoring system

• Display unit

• VisionBox

3 Classification according to

EN298

According to the programming, the

following classifications are possible:

• FBLLBB

• FBCLBB

• FMLLBB

• FMCLBB

4 Approvals

EC-type examination certificate

according to EC-gas appliances

directive

CE number: CE 0085 BT 0056

Содержание MPA 5111

Страница 1: ...1 68 Printed in Germany Edition 08 09 Nr 255 270 Manual MPA 5111 Nr 254 722 GB Edition 02 14 GB...

Страница 2: ...1 68 Printed in Germany Edition 02 14 Nr 254 722...

Страница 3: ...pen safety chain or lack of gas on the GDWVPS 14 7 5 State description 15 8 Parameters 19 8 1 P1x General parameters 19 8 2 P2x Fan 23 8 3 P3x Stepped motor 26 8 4 P4x VPS 28 8 5 P5x Additional valve...

Страница 4: ...ionBox 55 13 Flame detector 56 14 Stepped motor 57 14 1 Overview of the possible stepped motor types 57 14 2 Reference point Standard 57 14 3 Reference point Exchanged 57 14 4 Mathematical angle posit...

Страница 5: ...ontrolled fan and power controller input Extension modules for analogue inputs outputs Stepped motor Continuous operation 2 Accessories MPA Extension module Param eter record Stick Flame monitoring sy...

Страница 6: ...utput Electrical data MPA 5111 Extension Module Additional valve Y1 Relay contact 230 V AC 2 A 5 A Valve Y2 Relay contact 230 V AC 2 A 5 A Valve Y3 Relay contact 230 V AC 2 A 5 A Spark generator Relay...

Страница 7: ...blow or 10 A fast blow Remote unlocking Switching contact 230V AC Analogue set point Plug Cable length max 10 m Integrated function MPA EM1 1 MPA EM1 2 MPA EM1 3 MPA EM1 4 Display TWI Parameter recor...

Страница 8: ...ins AC 230 V 50 60 Hz Power controller Remote unlocking 230 V Fuse Fan Ionisation variable Display TWI MPA5111 Attention The designations Y1 Y2 and Y3 refer to the slots of the MPA Attention Output op...

Страница 9: ...able area The functions and pin assignments are different depending on the EM variant The extension modules EMX Y are plug in printed circuit boards For the configuration the EM1 1 is the minimum requ...

Страница 10: ...ting 0 and 1 displayed as ON OFF no limits 8 bit parameter U8 value setting within variable limits 16 bit parameter U16 value setting within variable limits A parameter can be modified on the display...

Страница 11: ...Falling switching pressure set pressure at the controller 15 patm mbar Atmospheric pressure 1013 mbars VP dm3 Test volume between the valves to be monitored QP dm3 h Admissible leakage rate according...

Страница 12: ...according to DIN EN 1643 pS1 10mbars 15 1mbar switching difference 12 5 mbars pS2 10mbars 15 8 5 mbars S 3 recommendation DUNGS tP43 1 84 s 16 s 29 5 To be entered in P43 30 or more corresponds to 1 8...

Страница 13: ...E 100 DN 100 3 55 l MB D LE 403 Rp 3 8 0 04 l MB D LE 405 Rp 1 2 0 11 l MB D LE 407 Rp 3 4 0 11 l MB D LE 410 Rp 1 0 33 l MB D LE 412 Rp 1 1 4 0 33 l MB D LE 415 Rp 1 1 2 0 24 l MB D LE 420 Rp 2 0 24...

Страница 14: ...l Rp 2 DN 50 0 90 l 1 2 l 1 90 l 2 2 l 2 90 l 3 2 l 3 90 l 4 2 l 4 90 l 5 5 l DN 65 2 0 l 3 7 l 5 3 l 7 0 l 8 6 l DN 80 3 8 l 6 3 l 8 8 l 11 3 l 13 8 l DN 100 6 5 l 10 5 l 14 4 l 18 4 l 22 3 l DN 125...

Страница 15: ...cally the MPA can be used for the operation with ignition gas flame Attention There is only one input for flame monitoring ionisation Attention The additional valve output must be configured according...

Страница 16: ...system waits until the stepped motor has moved to its nominal pre aeration position and the fan has reached its nominal pre aeration speed Attention The fan control does not check the feedback of the...

Страница 17: ...nd the GDWVPS can detect a gas pressure P62 If both types of valve test startup P40 and switch off P41 are deactivated the GDWVPS is not moni tored A bridge is not necessary 18 Pre ignition The igniti...

Страница 18: ...erwise the valve 1 is considered as leaking 29 VPS B Fill the area between the valves V1 is opened P44 in order to fill the area between the valves with gas pressure 30 VPS B Gas pressure detection Th...

Страница 19: ...s that have been executed before The first time the waiting time is 2 minutes the second time 5 minutes and the third time 1 hour and afterwards a time duration defined by a parameter is applied If th...

Страница 20: ...pts P11 can be limited here for the special case that no flame has been generated during the safety time For this purpose the restart coun ter is internally implemented The anti oscillation counter as...

Страница 21: ...be no error message dur ing the startup phase Setting 2 The LDW is monitored only during startup that means only to the state Waiting for air pressure In the fol lowing state an LDW which is not activ...

Страница 22: ...gned to the hardware input Tem perature controller Internalsetting cannotbechanged 4 255 These values are used for the time monitoring for the setting 2 that means that if the parameter P15 is configu...

Страница 23: ...r or by an analogue signal with 0 10 V or 4 20 mA The correct setting for P18 is indicated in the following table Setting P18 Configuration PWM2 as Configuration PWM3 as 0 OFF OFF 1 OFF PWM signal 2 O...

Страница 24: ...Fan Delay ramp a For fan control This parameter is used to smoothen jumps of the fan activation signal PWM signal b For fan regulation The desired fan behaviour can be reached by means of the KP and...

Страница 25: ...s only relevant if the fan is controlled b For fan regulation The Tn factor defines the effect of the history that means the accu mulated difference between the nominal and the actual value inte grati...

Страница 26: ...s value is calculated due to the set tings in the curve segment the MPA is switched off displaying a corresponding error message Attention There is no direct rela tion to the speed at a modulation deg...

Страница 27: ...power supply or by means of the Extended unlock ing press the unlock key for 5 seconds If this parameter is programmed for a specific stepped motor type this stepped motor must be connected An incorre...

Страница 28: ...3x Stepped motor Parameter P3x Designation Description Setting P31 Stepped motor allowed tolerance This value defines the highest al lowed deviation between the nomi nal value and the actual value of...

Страница 29: ...ssible overpressure escape into the com bustion chamber P42 VPS Test time V1 Indicates the duration of the test in order to find out whether a pressure is being built up in the area between the valves...

Страница 30: ...Using this parameter the time delayed activation is defined that means that the additional valve is switched on a set time period after the activation of the state defined in P50 Attention If the dura...

Страница 31: ...ated the GDWVPS is not evalu ated and the time duration can be set to 0 P63 Pre ignition time Defines the duration of a pre igni tion P64 Safety time for star tup phase Defines the duration of the saf...

Страница 32: ...n Defines the type of modulation de gree that is predefined for the op eration Setting 0 Externally that means only by means of one of the com munication interfaces to a new ab solute value Setting 1...

Страница 33: ...allowed tolerance range P25 and P31 P74 Modulation degree Interval Acceptance of analogue values Defines the time interval for the evaluation and acceptance of the analogue input in the operating mod...

Страница 34: ...n This value defines the desired modulation degree for a regular switch off Chose the value so that no undesired noise or vibrations are generated during the regular switch off Attention A sufficientl...

Страница 35: ...GDWVPS or Safety chain open until the MPA switches to the fault switch off The setting 0xFF and 255 means that an infinite number of restart at tempts can be carried out without activating the fault...

Страница 36: ...nternal parameters Parameter P10 Designation Description Setting P250 Internal parameters Modulation degree modification allowed Please do not change P251 Parameter stick Password Please do not change...

Страница 37: ...the next startup phase state 2 the modifications are recognised and the automatic burner control copies the data from the stick If the stick is removed the MPA does not start again Attention Accordin...

Страница 38: ...oints by a right mouse click c transmit the modified settings temporarily to the MPA for test purposes Attention Settings are reset after a restart of the MPA It is possible to plug in the desired par...

Страница 39: ...he MPA can be set in a way that 0 of the modulation degree complies to the minimum burner capacity and 100 to the maximum burner capacity Minimum means in this case not Flame Off No heat but smallest...

Страница 40: ..._STACK_OVERFLOW 0x09 ERROR_PROGRAMMING 0x0A ERROR_DI_VARIABLE 0x0B ERROR_IN_TABCONTROLERROR 0x0C not used 0x0D ERROR_CPU_TEST 0x0E ERROR_EEPROM_PARAMETER 0x0F ERROR_ADDRESS_TEST 0x10 not used 0x11 ERR...

Страница 41: ...42 ERROR_FAN_NO_FEEDBACK The feedback line of the fan is not cor rectly connected or is interrupted The fan is blocked and does not work The fan is not supplied with power or is defective 0x43 ERROR_T...

Страница 42: ...eted when programming the parameter record stick Parameter record stick defective 0x55 ERROR_PARAMETER_RECORD_STICK_ CRC_DATA Parameter record stick defective not used 10 4 Error from the application...

Страница 43: ...or pneumatic composite are not set suitable for high capacities Flame body defective Connected flame detector UV detects no light or is defective 0xA9 ERROR_FLAME_GONE_OUT_DURING_STA BILISATION see 0...

Страница 44: ...display by pressing the key combination and in state 1 or 35 Display of the error memory by pressing the key combination and in state 1 or 35 Parameterising display by pressing the key combination an...

Страница 45: ...44 68 Printed in Germany Edition 02 14 Nr 254 722 11 2 Key assignment MPA 5111 and MPA 5112 Characters blue Heat request blue Flame yellow Fault red...

Страница 46: ...45 68 Printed in Germany Edition 02 14 Nr 254 722 11 4 Operational status display MPA5111 Display of the individual process states...

Страница 47: ...he automatic system goes to the fault lock system The error that has occurred last is displayed Automatic activation if a fault is active Unlock As long as the Plus key is kept depressed the state num...

Страница 48: ...lity of the ionisation current Display of the fifth place before the decimal point 1 on the permanent start counter Display of the fifth place before the decimal point 100 on the permanent start count...

Страница 49: ...erational status display Service display The service display is activated out of the operational status display The service display can only be activated in the burner mode A heat request must be acti...

Страница 50: ...e only displayed Activation of the parameterisation display by simultaneous pressing of the keys Reduces the value Switches to the operational status display 3 4 5 1 Increases the value Parameter type...

Страница 51: ...irmation Code input High Byte confirmation confirmation Flashing display As long as the the level change is confirmed by pressing the reset key Value increase Value reduction Value in P1 correctly sav...

Страница 52: ...imeout of 20 s if no key is pressed within this time period Action to be carried out 0 deletes the error memory 1 resets the access level 2 deletes the resettable runtime meter 3 deletes the resettabl...

Страница 53: ...y until the level change is confirmed by means of the reset key Error flashing display for 5 s Back to operation display 30 s elapsed without level switching confirmation cancel confirmation Value inc...

Страница 54: ...no key is pressed within this time period The error that has occurred last is displayed As long as the Plus key is kept de pressed the state number is displayed As long as the Minus key is kept de pre...

Страница 55: ...er stick do not comply with the stored parameter values of the automatic system a password must be entered before starting the automatic system Then the parameter values are copied After confirmation...

Страница 56: ...55 68 Printed in Germany Edition 02 14 Nr 254 722 12 VisionBox The VisionBox is used to have ac cess to the MPA via a PC See VisionBox...

Страница 57: ...conditions the simu lation circuit in the flame detector must reach at least a direct cur rent 3 A If an alternating current with a DC component is simulated the DC component should reach at least 25...

Страница 58: ...he possible stepped motor types 0 90 90 0 90 0 90 93 37 0 0 90 90 0 90 0 14 2 Reference point Standard The rotation ranges are indicated 14 3 Reference point Exchanged SAD 15 SAD 1 2 WG SAD 1 5 SAD 1...

Страница 59: ...D 3 0 WG SAD 10 WG 1 SAD 1 5 SAD 3 0 IP 40 SAD 0 6 SAD 1 2 Reference point Standard 270 0 90 0 270 166 63 90 0 Reference point Exchanged 19 289 81 5 341 5 156 92 250 29 341 71 1 this version is not ye...

Страница 60: ...s power supply or MPA output 6 L L1 N N PIN designation in the SAD 15 230 V mains power supply or MPA output 6 1 6 2 5 3 not used 4 2 5 4 6 3 not used 1 14 5 Wiring diagram SAD15 Power supply Signal l...

Страница 61: ...1 Mains power supply 24 V by means of a sepa rate power supply unit 24 V via MPA5111 SAD 1 2 X 7W X SAD 1 2 WG X 7 5W X SAD 1 5 X 7W X SAD 3 0 IP40 X SAD 3 0 WG X 10W X SAD 10 WG 1 X 10W SAD 15 X 14 6...

Страница 62: ...61 68 Printed in Germany Edition 02 14 Nr 254 722...

Страница 63: ...r 2a 2b Flame ionisation LDW 1 GDW min GDW VPS 5 Parameter record stick active Parameter VPS Startup Parameter VPS Regular switch off 1 The monitoring of the LDW depends on the operating mode set in P...

Страница 64: ...1 30 s 0 1 s 1 3 s 1 240 s 1 3 s 0 1 s 1 240 s 1 60 s 0 1 h 0 1 h 0 0 x min 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 1 35 36 2c 2d 2e 2f 2g 2h 2i 2j 2a 2c 2d 2e 2f 2g 2h 2i 2j 2a 2c...

Страница 65: ...x Stick type MPA5111 V1 0 251446 D 251547 _ 51 1 V1 1 251446 E 251547 A 51 2 Changes from V1 0 to V1 1 1 The V1 1 version corresponds to VDE EN60335 1 section 30 of 2007 2 The passwords for OEM and SE...

Страница 66: ...RAMPE_VER ZOEGERUNG 1 Gebl se Verz gerung Rampe 0 10 OEM 22 GEBLAESE_KP 50 Gebl se Kp Faktor 0 160 OEM 23 GEBLAESE_TN 50 Gebl se Tn Faktor 1 160 OEM 24 GEBLAESE_PULSZAHL 2 1 U Gebl se Pulse pro Umdreh...

Страница 67: ...Regelbetrieb 0 65535 OEM 71 MODULATIONSGRAD_NEUER_ SOLLWERT 65535 0 01 Modulationsgrad neuer Sollwert 0 65535 BETREIBER 72 ART_MODULATIONSGRADAE NDERUNG 1 Modulationsgrad Art der nderung 0 3 SERVICE...

Страница 68: ...ifisch Betreiber 3 0 65535 BETREIBER 109 KUNDENSPEZIFISCH_BE TREIBER_4 0 Kundespezifisch Betreiber 4 0 65535 BETREIBER 230 RESERVIERT_BETRIEBSART_ BRENNSTOFF 0 Reserviert Betrieb sart Brennstoff 0 255...

Страница 69: ...68 68 Printed in Germany Edition 02 14 Nr 254 722...

Страница 70: ...www dungs com Karl Dungs GmbH Co KG Siemensstra e 6 10 D 73660 Urbach Germany Telefon 49 0 7181 804 0 Telefax 49 0 7181 804 166 info dungs com www dungs com...

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