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Dough Age and Characteristics

 

Young Dough (Underproofed)

 

Has  the  tendency  to  develop  blisters  and  blemishes  during  handling.  The  loaf  may  often  be  small  in  volume,  have  a 
"shell-top" and a fox-red color. 

Always  remember  the  relationship  of  heat  to  the  formed  loaf.  Young  dough  generates  its  own  internal  heat  during 
fermentation. A frozen loaf in the retarder and/or proofer sees heat only from the outside of the loaf. (The interior may be 
35°-38°F at the beginning of the proofing cycle.) Premature processing of frozen dough will often result in "coring" or a loaf 
or roll with an under baked center. 

NOTE:  The shorter the retarding time, the longer the necessary proofing time. 

Cell Structure:

 The cell structure of young dough is nearly circular. The cell wall is thin and has little resistance to elasticity. 

This inelasticity often causes the loaf to burst. 

Shelf Life and Texture:

 Young dough has a short shelf life and stales quickly. The texture of the baked loaf will be slightly 

crumbly. 

Properly Proofed 

Cell Structure:

 The cell structure of correctly proofed dough has an elliptical/elongated cell structure and thin cell walls. 

The dough is readily extensible and holds gases easily. 

Shelf  Life  and  Texture:

 Correctly proofed dough  will  yield the best product  having long shelf life,  uniform crumb  and 

enhanced flavor. 

General Comments: 

95% of all baking problems are caused by incorrect proofing or retarding.  

95% of the fermentation in frozen dough occurs during proofing.  

The longer the fermentation stage in dough development the shorter the shelf life. 

The larger the item the lower the proofing temperature. 

Properly proofed pan breads will exhibit "break and shred". This should be subtle in character. The break should 
occur  directly  above  the  lip  of  the  pan  and  the  shredding  slightly  above  the  break.  This  is  the  result  of  "oven 
spring". (Oven spring occurs within the first 10-12 minutes of the bake.) 

Old Dough (Overproofed)

 

As dough ages it becomes more acidic. The finished baked loaf has a lighter crust color as a result of the sugar 
that is depleted through the fermentation process. 

Cell Structure:

 

The cell structure of old dough is elliptical in form and has thick cell walls. The dough is difficult to form. 

The presence of old cell structure is usually most noticeable in the top or "crown" of the loaf. 

Содержание PFB PROOFER BASE

Страница 1: ...MODEL PFB PROOFER BASE Installation Operation Parts Service Manual 319558F ...

Страница 2: ... ON CRUST WHITE 6 STREAKING OR SPOTTING ON CRUST DARK 6 DOUGH AGE AND CHARACTERISTICS YOUNG DOUGH UNDERPROOFED 7 PROPERLY PROOFED 7 GENERAL COMMENTS 7 OLD DOUGH OVERPROOFED 7 DIAGNOSTICS 8 REPLACEMENT PARTS 9 BAKING CENTER CONTROLS 10 WIRING DIAGRAM 11 NOTICE Please supply the Model Number and the Serial Number when ordering replacement parts or requesting service We recommend service by Duke Auth...

Страница 3: ...s affected by three factors Time temperature and humidity Time and temperature are easily controlled with properly maintained equipment Correct proofer humidity control can only be maintained with a balance between temperature and humidity settings Retarder Principles Retarders provide a location for the frozen dough to thaw slowly until it reaches a state of even temperature throughout the dough ...

Страница 4: ...process The majority of yeast raised products can be proofed successfully between 90 HOT and 70 75 relative humidity The quality of your final product will depend on the initial product quality and handling from the freezer to the oven Proofing Bagels The proofing process allows the bagels to warm up and to expand slightly before they are boiled Bagels which are not proofed sufficiently may not ri...

Страница 5: ...y Retard product in sealed plastic bags Increase moisture humidity setting in proof box PROBLEM Too Much Volume Too Large Possible Causes Remedy 1 Over Proofing Proof at proper temperature humidity and time 2 Oven Temperature Too Low Use oven thermometer to check accuracy of dial indicator 3 Loaves Too Large for Pans Use proper sized pan or decrease size of dough 4 Dough Has Risen Too Much During ...

Страница 6: ...o Low Use oven thermometer to insure that dial indicator is accurate PROBLEM Poor Crumb Texture Crumbly Possible Causes Remedy 1 Dough Has Aged Too Much Thaw properly in plastic bags keep refrigerated to control aging 2 Overfroofed Proof at proper temperature humidity and time 3 Proof Box Temperature Too High See Above 4 Oven Temperature Too Low Use oven thermometer to insure correct calibration o...

Страница 7: ...y proofed dough has an elliptical elongated cell structure and thin cell walls The dough is readily extensible and holds gases easily Shelf Life and Texture Correctly proofed dough will yield the best product having long shelf life uniform crumb and enhanced flavor General Comments 95 of all baking problems are caused by incorrect proofing or retarding 95 of the fermentation in frozen dough occurs...

Страница 8: ...age is present read voltage from wire 7 on element to ground if no voltage check the controller Amber light will illuminate if controller is working Humidity feature not working Humidity element energized only when controller is calling for heat to air element Turn infinite control on Verify voltage across L1 L2 of infinite switch Read voltage across H1 H2 of infinite switch if not present replace...

Страница 9: ... watts 312428 Heater air 1045 watts 6 553925 Buzzer 7 312074 Infinite switch 8 312568 Thermostat 9 312566 Transformer 10 312574 Thermometer w probe 11 312573 Probe 12 512289 Power switch 13 153203 Heat light 14 600304 Kit Timer Replacement 120V 60Hz 15 153142 Knob 153211 Power Cord 00924 Door assembly 316535 Wire rack 19 314861 Control overlay ...

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