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Specifications 

Power to the proofer base is supplied through a nine foot 
(9')  power  cord,  3-wire,  14  gauge,  equipped  with  a 
NEMA 5-15 CAP grounded plug. 

The  master  on/off  switch  connects  to  the  axial  fan, 
thermometer transformer, (120v primary/12v secondary) 
and to the controller, which has a temperature range from 
85" - 165°F. 

The  controller  provides  power  to  the  air  heat  element 
(10-<5  watts),  and  to  the  proofer  ready  light.  A  second 
(500  watt)  element  used  to  regulate  humidity  in  the 
cabinet is controlled by an infinite switch. (The humidity 
element  will come on only  when  the air  heat element is 
on.)  The  humidity  element  heats  a  pan  of  water  in  the 
bottom of the oven producing steam vapor. 

A sixty minute timer controls the timed proof cycle, and 
connects power to a buzzer indicating the end of the cycle. 

There  are  two  probes  within  the  proofer  cavity.  One  is 
connected  to  the  controller  to  sense  oven  temperature. 
The second probe is connected to the digital thermometer 
to indicate oven temperature. 

The axial fan located in the bottom of the oven circulates 
heated  air  throughout  the  cavity.  The  fan  runs 
continuously  when  the  main  on/off  switch  is  turned  on. 
Opening or closing the door has no effect on the heat or 
fan controls. 

General Proofing Information

 

Today  many  bakers  use  frozen  dough  products  in  their 
operations. Frozen doughs are ready for traying, thawing, 
proofing  (if  required),  baking  and  finishing.  The  baker 
bypasses  mixing,  dividing,  make-up  and  fermentation 
time. 

Handling Frozen Dough 

Frozen dough must be kept at a temperature of -10°F with 
minimal fluctuations to prevent product damage. Be sure 
to rotate your inventory so that the first product stocked is 
the first product to be used. 

Frozen dough is affected by three factors: Time, 

temperature  and  humidity.  Time  and  temperature 
are  easily  controlled  with  properly  maintained 
equipment. Correct proofer humidity control can only 
be maintained with a balance between temperature 
and humidity settings. 

Retarder Principles 

Retarders provide a location for the frozen dough to thaw 
slowly,  until  it  reaches  a  state  of  even  temperature  
throughout  the  dough  piece. Retarders protect the dough 
from  the  unequal  thawing  caused  by  excessively  warm 
locations.  The  best  retarders  are  designed  to  promote  a 
controlled, cool, slightly moist environment. To eliminate 
moisture  loss  and  crusting  it  is  often  still  appropriate  to 
cover the entire pan of trayed product with a heavy plastic 
bag. 

NOTE:

 Condensation can cause thin, close fitting plastic 

bags  (like  trash  bags)  to  stick  to  the  dough.  This  often 
creates damaged surfaces when the plastic is pulled free. 
Baking  supply  houses  carry  zippered  "elephant  bags" 
specifically for the retarding process. 

By  keeping  the  dough  between  33°  -  40°F  the  yeast 
activity in the dough is minimal, yet limited fermentation 
does occur improving product flavor and dough handling 
characteristics.  Doughs  held  in  the  retarder  for  over  48 
hours  often  will  develop  strong  "sour"  aromas  and 
flavors, and if baked, will result in inferior crumb texture 
and  shelf  life.  Follow  and  understand  the  practices 
outlined  on  the  following  pages  when  retarding  your 
frozen product: 

1. Maintain temperature between 33" - 40°F 

2. Avoid formation of crust or skin on dough pieces 

3. Retard 12-16 hours (overnight) 

4. Do not over-retard product (sour product) 

5. Longer retards will require shorter proof times. 

6. Fermentation begins 

Proofer Operation 

For the best results in a frozen dough operation, a relative 
humidity of 70% - 75% is desirable, with a temperature 
between  90°  -  110°F.  The  humidity  and  temperatures 
settings will vary depending on the strength and kind of 
dough to be proofed. 

Содержание PFB PROOFER BASE

Страница 1: ...MODEL PFB PROOFER BASE Installation Operation Parts Service Manual 319558F ...

Страница 2: ... ON CRUST WHITE 6 STREAKING OR SPOTTING ON CRUST DARK 6 DOUGH AGE AND CHARACTERISTICS YOUNG DOUGH UNDERPROOFED 7 PROPERLY PROOFED 7 GENERAL COMMENTS 7 OLD DOUGH OVERPROOFED 7 DIAGNOSTICS 8 REPLACEMENT PARTS 9 BAKING CENTER CONTROLS 10 WIRING DIAGRAM 11 NOTICE Please supply the Model Number and the Serial Number when ordering replacement parts or requesting service We recommend service by Duke Auth...

Страница 3: ...s affected by three factors Time temperature and humidity Time and temperature are easily controlled with properly maintained equipment Correct proofer humidity control can only be maintained with a balance between temperature and humidity settings Retarder Principles Retarders provide a location for the frozen dough to thaw slowly until it reaches a state of even temperature throughout the dough ...

Страница 4: ...process The majority of yeast raised products can be proofed successfully between 90 HOT and 70 75 relative humidity The quality of your final product will depend on the initial product quality and handling from the freezer to the oven Proofing Bagels The proofing process allows the bagels to warm up and to expand slightly before they are boiled Bagels which are not proofed sufficiently may not ri...

Страница 5: ...y Retard product in sealed plastic bags Increase moisture humidity setting in proof box PROBLEM Too Much Volume Too Large Possible Causes Remedy 1 Over Proofing Proof at proper temperature humidity and time 2 Oven Temperature Too Low Use oven thermometer to check accuracy of dial indicator 3 Loaves Too Large for Pans Use proper sized pan or decrease size of dough 4 Dough Has Risen Too Much During ...

Страница 6: ...o Low Use oven thermometer to insure that dial indicator is accurate PROBLEM Poor Crumb Texture Crumbly Possible Causes Remedy 1 Dough Has Aged Too Much Thaw properly in plastic bags keep refrigerated to control aging 2 Overfroofed Proof at proper temperature humidity and time 3 Proof Box Temperature Too High See Above 4 Oven Temperature Too Low Use oven thermometer to insure correct calibration o...

Страница 7: ...y proofed dough has an elliptical elongated cell structure and thin cell walls The dough is readily extensible and holds gases easily Shelf Life and Texture Correctly proofed dough will yield the best product having long shelf life uniform crumb and enhanced flavor General Comments 95 of all baking problems are caused by incorrect proofing or retarding 95 of the fermentation in frozen dough occurs...

Страница 8: ...age is present read voltage from wire 7 on element to ground if no voltage check the controller Amber light will illuminate if controller is working Humidity feature not working Humidity element energized only when controller is calling for heat to air element Turn infinite control on Verify voltage across L1 L2 of infinite switch Read voltage across H1 H2 of infinite switch if not present replace...

Страница 9: ... watts 312428 Heater air 1045 watts 6 553925 Buzzer 7 312074 Infinite switch 8 312568 Thermostat 9 312566 Transformer 10 312574 Thermometer w probe 11 312573 Probe 12 512289 Power switch 13 153203 Heat light 14 600304 Kit Timer Replacement 120V 60Hz 15 153142 Knob 153211 Power Cord 00924 Door assembly 316535 Wire rack 19 314861 Control overlay ...

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