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HV-500 USER MANUAL

Version: 2.2

1. HISTORY AND RELATED DOCUMENTS

1.1 Document history

07/2018

V1.0

Document created; basic specifications added.

01/2019

V1.1

User interface. Digital I/O and low power wiring

diagrams added

03/2019

V1.2

Added efficiency measurement graphs

04/2019

V1.3

High voltage wiring description

08/2019

V1.4

Added instructions for

Inverter case grounding

11/2019

V2.0

Updated connectors and raised voltage range

08/2020

V2.2

Actualization, introducing uniformized datasheets, fixed

typos,
HV-500 variants diversified
Added information about active air-cooled fans.

1.2 Related documents



DTI HV-500 Interlock manual



DTI HV-500 CAN manual



DTI Tool User manual



DTI Motor setup manual



DTI Firmware update manual



DTI Resolver interface manual



DTI Encoder splitter manual



SurLok Connector manuals

Содержание HV-500

Страница 1: ...ovation com www drivetraininnovation com HV 500 SERIES HIGH POWER INVERTER User manual for HV 500 Version 2 2 Please read the user manual carefully before using the controller Electrical systems can c...

Страница 2: ...ications 10 4 4 1 DC characteristics 10 4 4 2 AC characteristics 10 5 Thermal and mechanical specification 11 6 HV 500ACx Air COOLING Parameters 12 7 HV 500LCX Liquid cooling connection 13 8 Power los...

Страница 3: ...5 1 Overview 25 15 2 Harness connector wiring 25 15 2 1 CAN Wiring 27 15 3 Electrical connection schematics 28 15 4 1 Input supply 28 15 3 2 Analog input 28 15 3 3 Digital input 28 15 3 4 Digital outp...

Страница 4: ...escription 08 2019 V1 4 Added instructions for Inverter case grounding 11 2019 V2 0 Updated connectors and raised voltage range 08 2020 V2 2 Actualization introducing uniformized datasheets fixed typo...

Страница 5: ...d test Electrical systems can cause danger to humans property and nature therefore precautions shall be taken to avoid any risk Things that can happen even when using the correct settings are electric...

Страница 6: ...and settings that are not in accordance with the latest version of the manual for DTI inverters Every inverter is being tested before shipping DTI assumes no liability in case a customer uses componen...

Страница 7: ...lability mentioned on the cover page Figure 1 Safety note Table 1 Safety notes explained Description Please read this manual carefully with particular regard to safety notes Danger of electric shock T...

Страница 8: ...encoder Hardware and Software overcurrent and overvoltage protection Undervoltage limitation and protection IGBT and motor overtemperature protection Encoder wire damage protection Maximum motor speed...

Страница 9: ...ariants include only an integrated heatsink 4 3 Name plate explained Figure 3 HV 500 Nameplate Table 2 HV 500 Nameplate explained No Description No Description 1 Manufacturer information 7 Product net...

Страница 10: ...capacitor 200 F DC link capacitor internal discharge time 5 Min 4 4 2 AC characteristics Table 4 AC Characteristics Value Unit Continuous AC current peak to peak current 1 400 Apk pk Maximum AC curren...

Страница 11: ...20 85 IP65 HV 500ACx 110 213 420 7 7 HV 500LCx 77 213 420 6 7 0 38 60 15 1 0 9 4 12 Dimensions h w l Weight Working temperature Storage temperature IP Protection Coolant quantity in device Maximum coo...

Страница 12: ...Input Current 6 96 A Maximal Input Current 8 A Nominal Input Power 69 6 W Maximal Input Power 83 52 W Fan Speed 8700 10 RPM MAX AIR FLOW AT ZERO STATIC PRESSURE 1 785 MIN 1 614 M3 MIN 66 03 MIN 56 72...

Страница 13: ...diameter 12 mm Pipe material copper Maximum pressure 4 bar Coolant flow 15 1 Litre Min Compatible coolant Glycol Distillate water mixture Coolant dilution ratio Please refer to the coolant manufacture...

Страница 14: ...00 Arms 350 Arms DC voltage 200 Vdc 129 W 261 W 402 W 552 W 717 W 894 W 1 083 W 400 Vdc 201 W 384 W 579 W 783 W 999 W 1 233 W 1 479 W 600 Vdc 270 W 513 W 759 W 1 020 W 1 290 W 1 584 W 1 899 W 800 Vdc...

Страница 15: ...en into account Lower voltage difference means better efficiency The AC voltage is determined by the motor generated voltage This value is directly proportional to the motor speed In addition the AC c...

Страница 16: ...HV 500 USER MANUAL Version 2 2 16 10 HV 500LCN MECHANICAL DRAWINGS Dimensions are shown in mm Figure 7 HV 500LCx endplate mechanical drawings...

Страница 17: ...HV 500 USER MANUAL Version 2 2 17 Figure 8 HV 500LCx top and side view mechanical drawings...

Страница 18: ...rential signals 15 kV ESD Protected signals Maximum input signal voltage 5 V Maximum encoder resolution 8192 counts per revolution Maximum input frequency 400 kHz 11 2 Resolver Compatible resolver typ...

Страница 19: ...2 19 12 COMPATIBLE MOTORS Any 3 phase PMSM motor can be set up for the inverter knowing the following parameters Number of poles Motor inductance Motor resistance Compatible motor temperature sensor k...

Страница 20: ...nput active high 7 5V_OUT 5 V output for sensors total maximum 500 mA 8 AIN_2 Analog input maximum 5 V 9 12_VIN Auxiliary voltage plus 9 V 28 V maximum 30 W 10 D_OUTPUT_2 Open Drain output maximum 25...

Страница 21: ...al negative E TEMP Temperature sensor F GND Temperature sensor ground H A ABI encoder A differential signal negative J Z Hall W ABI encoder Z differential signal positive or C hall sensor K 5 V Encode...

Страница 22: ...ing diagram 13 4 High power connection Table 12 HV 500 compatible high power connector receptacles SurLok Plus EMI Plugs Part NO Wire size Direction SLPIPB35BSO1EH 35 mm2 Straight SLPIPB50BSO1EH 50 mm...

Страница 23: ...w voltage ground Use any of the aluminium feet as a grounding point and connect it to the chassis with at least 10 AWG wire with a short as possible distance In chase the inverter is not grounded well...

Страница 24: ...ntial The DTI Tool software can be run on the PC The DTI Tool compatible with windows 10 x86 or x64 Real time data analysis Online data logging just with DTI Tool Error checking and logging Motor posi...

Страница 25: ...ce to these electrical parts must be observed The switch cabinet must be labelled accordingly Keep all wiring harnesses short and route wiring close to vehicle metalwork Keep all signal wires clear of...

Страница 26: ...HV 500 USER MANUAL Version 2 2 26 Figure 12 Typical HV 500 wiring scheme...

Страница 27: ...ng the DTI COM diagnostic tool The tool is not based on OBD II standard only the connector CAN 1 is used for firmware updates and configuration CAN 2 is used for interfacing the inverter Figure 13 OBD...

Страница 28: ...uency filter Overvoltage protection Maximum 5V input 15 3 3 Digital input Button debounce Overvoltage protection Internal pullup resistor 15 3 4 Digital output Maximum 24V High Speed resettable fuse M...

Страница 29: ...2 2 29 15 3 5 CAN peripheral Common mode choke filter ESD protection 15 3 6 RS 232 peripheral ESD protection Internal serial transceiver Figure 18 CAN peripheral schematic diagram Figure 19 RS 232 pe...

Страница 30: ...USER MANUAL Version 2 2 30 15 4 Minimal system schematic Figure 20 HV 500 minimal system example Using contactors on both positive and negative side of the high voltage and a fuse are must for safety...

Страница 31: ...ics 10 Table 5 Thermal and mechanical specifications 11 Table 6 HV 500ACx Cooling fan parameters 12 Table 7 HV 500ACx fan pinout 12 Table 8 HV 500LCx Liquid cooling connection 13 Table 9 Power losses...

Страница 32: ...ide view mechanical drawings 17 Figure 9 HV 500 Harness connector 20 Figure 10 HV 500 Motor sensor connector 21 Figure 11 HALL sensor wiring diagram 22 Figure 12 Typical HV 500 wiring scheme 26 Figure...

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