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DTDAUTO TECHNOLOGY TEAM, INSTITUTE OF PHYSICS, VIETNAM – EDITED 23/03/2020 

www.dtdauto.com 

2

I. INTRODUCTION 

 Today,  most  Motorcycles  and  Scooters  are  using  engine  control  by  electronic  technology  with 
microprocessors.  To  determine  the  trouble  is  very  difficult  complex,  you  can't  seen  and  diagnosis  by 
"clinical"  method  such  as  conventional  mechanical  repair  before.  The  ECM  firmware  repair  is  easiest  if 
you have special tool for reinstallation or upgrade.  

-  The  sensors,  actuators  and  electronic  control  unit  will  be  information  together  by  special  electrical 
signals in an overall link and self-contained, so the repairs independent electronic is very difficult to do 
when you don't have tools.  

- One other way,  electronic repairman  for motorcycle and  scooters very need to have signal simulator 
and tested pulses to confirm the their diagnosis is completely accurate before ordering multiple days for 
the  purchase  new  replacement  parts  as  sensors  for  ECT  /  EOT,  MAF,  MAP,  TPS,  O2S,  CKP,  IACV, 
Injectors and ECU.  

-  Moreover,  electronic  repairman  for  motorcycle  and  scooters  need  to  have  signal  pulse  generator 
dedicated  the  motorcycle  that  is  able  to  adjust  in  large  range  to  check,  diagnose,  calibrate  to  repair 
hardware of electronic functional units as the ECU, solenoid valve continuous strip, electronic injectors, 
step motors ...  

-  To  solve  the  problems  mentioned  above.  We  are  pleased  to  introduce  a  new  product: 

MOTOBOX  - 

Model: MT0006  

MOTOBOX

 is the name of an electronically accessory is research, manufacture success in 2015. This is 

one of application product line advanced science and technology to life by Group Technology DTDAuto, 
Institute of Physics developed over the years are posted on the website: 

www.dtdauto.com

.  

MOTOBOX designed as a accessory that hardware add in and compatible with 

MOTOSCAN, EASYKEY

 

handheld and 

MOTODATA

 software on Smartphone or window O.S. computer aims to support data and 

advanced functions for repairing of motorcycles and new generation scooters.  

Содержание MOTOBOX

Страница 1: ...hs 8 CKP 11 Signal ECM input signal from CKP sensor 11 teeths 9 MAP Signal ECM input signal from manifold air pressure sensor 10 TP Signal ECM input signal from throttle position sensor 11 TA Signal E...

Страница 2: ...ple days for the purchase new replacement parts as sensors for ECT EOT MAF MAP TPS O2S CKP IACV Injectors and ECU Moreover electronic repairman for motorcycle and scooters need to have signal pulse ge...

Страница 3: ...MOTOBOX used for motorcycle repair workshop and professional training vocation to repair programmable electrical systems in Vietnam and other countries around the world The product designed beautiful...

Страница 4: ...PORT FUNCTION PC MOTOSCAN EASYKEY Used to connect to MOTOSCAN EASYKEY or COMPUTER SD CARD Memory card slot DLC Used to connect to DLC diagnostic connector SIM ADJ Used to adjust voltage for signal sim...

Страница 5: ...AL This function used to simulate INPUT and OUTPUT signals of ECM for almost PGM FI FI motorcycles Note Instruction below for MOTOSCAN you do the same steps for EASYKEY NOTES You supply power for MOTO...

Страница 6: ...NSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 6 Step 2 Select SIGNAL SIMULATION menu then press Select OK the screen display as below You use MT0006 LINK cable to connect between MOTOB...

Страница 7: ...imulate ignition signal or CKP signal on motorcycle you must remove the spark plug out of engine to have not ignition in the combustion chamber incorrect ignition timing can cause mechanical troubles...

Страница 8: ...displays simulation signals Press Shift Up Down button to view list of signals you select signal type that you need simulate then press Select OK button Example CKP signal Step 4 Use 4 or 6 button to...

Страница 9: ...23 03 2020 www dtdauto com 9 Example Decrease or increase engine speed Step 5 Use the simulation signals to generate at output of MOTOBOX for diagnosis and ECU repair You view below image GND IGPLS I...

Страница 10: ...can use MOTOSCAN for other purposes VI ADJUST ODOMETER Note Instruction below for MOTOSCAN you do the same steps for EASYKEY a Adjust Odometer This function used to adjust ODO value on LCD screen whe...

Страница 11: ...on the screen displays list of motorcycle manufacturers Step 3 Select manufacturer Example HONDA then press Select OK button The screen displays connection guide to motorcycle You could ignore this re...

Страница 12: ...iet Nam You select VIET NAM menu then press Select OK button Step 5 Screen display list of motorcycle models Select model to adjust Example LEAD 125 then press Select OK button NOTES You must choose r...

Страница 13: ...STITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 13 Step 6 The screen displays function table Press Shift Down button to select ODO CORRECTION function then press Select OK button Step 7 T...

Страница 14: ...DTDAUTO TECHNOLOGY TEAM INSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 14 Use ET0006 LINK cable to connect between MOTOBOX and MOTOSCAN then press Select OK to continue...

Страница 15: ...with MOTOBOX or MT0006 LINK cable is faulty or communicating between MOTOSCAN and MOTOBOX has been lost synchronization then the screen displays as below If the memory card is faulty or do not have me...

Страница 16: ...16 In case of the screen displays as below you need contact to DTDAuto to be supported and updated data Step 8 The screen display IC type of odometer Example IC type is 93C66 You must remove dashboard...

Страница 17: ...TECHNOLOGY TEAM INSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 17 You use solder machine to solder connectors of ODO cable with solder points on circuit board of odometer then press Se...

Страница 18: ...DTDAUTO TECHNOLOGY TEAM INSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 18...

Страница 19: ...UTO TECHNOLOGY TEAM INSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 19 Step 9 The screen displays function table Press v button to select CORRECT ODO VALUE menu then press Select OK but...

Страница 20: ...lue that you need change Press v button to change ODO value and then press Select OK button If the screen displays as below You need check the solder connection between auxiliary circuit board ODO BOA...

Страница 21: ...upply power to odometer to check ODO value If adjustment value is not incorrect such as expected then check motorcycle model and to do back from Step 5 b Write ODO origin data When you check odometer...

Страница 22: ...upgrade software inside MCU firmware of HONDA PIAGGIO and YAMAHA motorcycles HONDA AIRBLADE 125 LEAD 125 SH MODE 125 VISION 110 PIAGGIO VESPA ECM types are IC AC19I AC20I AC24I AC25I AC27I AC32I MIU...

Страница 23: ...DTDAUTO TECHNOLOGY TEAM INSTITUTE OF PHYSICS VIETNAM EDITED 23 03 2020 www dtdauto com 23 Step 2 Select Connect to vehicle menu from the main interface of screen and then press Select OK...

Страница 24: ...s Select OK button the screen displays motorcycle manufacturers Step 4 Select manufacturer Example HONDA then press Select OK Step 5 The screen displays connection guide to motorcycle You check the co...

Страница 25: ...screen displays list of HONDA markets You press Shift up and down button to select market Example Vietnam then press Select OK Step 6 The screen displays list of motorcycle models Example LEAD 125 Pr...

Страница 26: ...dauto com 26 Step 7 The screen displays as below You ignore this report and press Select OK to continue because MOTOBOX connected to MOTOSCAN Step 8 When MOTOBOX connected to ECM of motorcycle the scr...

Страница 27: ...CM of motorcycle then you should update a new version for ECM If software version in MOTOBOX like as version in ECM of motorcycle that ECM software is faulty then you need update software for ECM Step...

Страница 28: ...screen displays the request NOTE When you are programming ECM you do not turn off ignition key or disconnect battery These can make error data inside ECM so you must check power before program ECM the...

Страница 29: ...check connection and repeat the checking steps Disconnect DLC cable between DLC diagnostic connector on motorcycle and MOTOBOX Reset the supply power for MOTOBOX unplug power cable for 30 seconds then...

Страница 30: ...rite ODO origin data 21 VII UPGRADE MCU FOR ECM OF HONDA PIAGGIO YAMAHA 22 ___________________________________________ DTDAUTO TECHNOLOGY TEAM Phone 84 43 7845426 84 913001792 Address 1 No D1 93 Alley...

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