R 535 ONE
TECHNICAL MANUAL
V2021.10
Страница 1: ...R 535 ONE TECHNICAL MANUAL V2021 10...
Страница 2: ...2 1 GENERAL 3 2 TROUBLE SHOOTING 5 3 CARE AND MAINTENANCE 7 4 REPLACING DU BUSHINGS 17 5 REPLACING SPHERICAL BEARINGS 22 6 ATTACHING THE REMOTE CABLE 24...
Страница 3: ...ation that may result in damage to property 1 3 TARGET GROUP This manual is intended for the user of the component and dealers This manual offers the experienced user the possibility to carry out mino...
Страница 4: ...ser If components are damaged by the usage of differing tools the user is liable DT Swiss special tools are precision tools Damage free mounting and dismounting of the components can only be ensured i...
Страница 5: ...loth after each ride Tiny amounts of oil on the rebound wheel or on the end cap None normal residue from assembly Clean the area and check again after a while If this area is oily again a full service...
Страница 6: ...joints DU bushings see 5 Changing the spherical bearings on page 22 or 4 Replacing DU bushings on page 17 Loss of oil at the oil chamber noticeable when the air chamber is removed Sealings are at the...
Страница 7: ...Remove all visible dried dirt from the area of the wiper seal This will prevent dirt from getting into the shock It is not necessary to grease the shock in the area of the wiper seal After cleaning lu...
Страница 8: ...service All of these parts can be changed without using special tools 1a 2 2 3 3 4 4 5 5 6 6 7 7 1b Standard Mount Trunnion Mount 1a O ring air chamber standard mount 4 support ring 1b O ring air cha...
Страница 9: ...PARATORY STEPS Link Dismount the shock from the bike Dismount the shock hardware Clean the surface of the shock see 1 5 General Maintenance Information on page 4 REQUIRED MATERIAL Specification Quanti...
Страница 10: ...place a cloth over the valve while the air is being released The valve must face down away from your body while releasing the air Immediately call a doctor if shock oil was swallowed or entered airway...
Страница 11: ...IR CHAMBER 1 Remove the SAG O ring from the oil chamber 2 Clamp the shock into a vice vertically 3 Unscrew the air chamber by hand 4 If the air chamber can not be loosened by hand unscrew the air cham...
Страница 12: ...the O ring from the air chamber cap 2 Clean the seat of the O ring on the air chamber cap 3 Check the air chamber cap for damages in the area of the O ring 4 Slightly grease the O ring and put it bac...
Страница 13: ...13 R 535 ONE Technical Manual V2021 10 9 Put both support rings on both sides of the quad ring onto the oil chamber tap 10 Slightly grease the oil chamber GREASE...
Страница 14: ...support ring 3 Remove the quad ring from the air chamber housing by hand Do not re use the quad ring NOTE RISK OF DAMAGE DUE TO WRONG CLEANERS Aggressive cleaners can cause damages to the wiper seal A...
Страница 15: ...he air chamber see figure Ensure that the quad ring is not twisted 6 Put a new support ring onto the web between both grooves of the air chamber see figure 7 Slightly grease the new wiper seal and put...
Страница 16: ...see table Required Material on page 9 GREASE 9 Clamp the shock into the vice 10 Slide on the air chamber and tighten it by hand Ensure that the O ring and the support ring does not get jammed 11 Take...
Страница 17: ...he shock from the bike Clean the surface of the shock see Cleaning on page 4 Required tools and materials Specification Quantity cleaner degreaser see Cleaning on page 4 as required grease Buzzy s Sli...
Страница 18: ...pin to check the DU bushing If the shock can be rotated without resistance the DU Bushings must be changed See following If the shock can be rotated with resistance the DU bushing must not be changed...
Страница 19: ...receiver TOOL KIT DU PIN UNMOUNTING ASSEMBLY CWTXX10031935S 3 Push out the DU pin using a press or a bench vise REMOVING THE DU BUSHING 1 Slide the pusher into the DU bushing 2 Align the receiver like...
Страница 20: ...g GREASE 2 Put the bushing onto the pusher 3 Position the bushing to the shock eyelet that the gap is oriented 90 to the axis of movement of the shock 4 Align the receiver like shown in the picture TO...
Страница 21: ...while turning the shock pushing it to the center 4 Wait a few minutes and check the DU bushing again see Testing the DU bushings on page 18 If this test fails a second time contact a DT Swiss service...
Страница 22: ...e with each other Preparatory Steps Link Dismount the shock from the bike Clean the surface of the shock see Cleaning on page 4 Required tools and materials Specification Quantity cleaner degreaser se...
Страница 23: ...ye of the shock with a degreaser and put a small amount of high strength thread locker onto the inner surface of the shock s eye threadlocker 5 Position the spherical bearing in the shock eye so that...
Страница 24: ...oute the cable 4 through the cable housing 1 3 Place the cable 4 around the remote wheel on the shock and clamp it using the clamping screw 3 When tightening the clamping screw do not exceed a tighten...
Страница 25: ...SWISS DEUTSCHLAND GmbH Albert Einstein Strasse 3 59302 Oelde Germany info de dtswiss com DT SWISS POLSKA Sp z o o ul Towarowa 36 PL 64 600 Oborniki Poland info pl dtswiss com DT SWISS AG L ngfeldweg 1...
