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SPLINE

Wheels - Technical Manual

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4.4

Maintenance of the Rear Wheel Hub [Ratchet System]

Figure 4-1:

Overview: Ratchet System

end cap left

shim ring

11 star ratchet

ball bearing

ring nut

12 rotor

axle

seal hub shell / rotor

13 end cap right

hub shell

spacer

sticker

10 spring

Preparatory Steps

Link

Remove the cassette.

see instructions of the manufacturer

Remove the brake disc.

Clean the hub.

Required Material

Specification

Amount

DT Swiss multipurpose grease

HXTXXX00NMG20S

as required

DT Swiss special grease for ratchet sys-
tem

HXTXXX00NSG20S

as required

NOTICE

Risk of damaging the end caps!

To avoid damages, only use grind clamping jaws, aluminum clamping jaws or special tools to clamp the
end caps.

Содержание R 24 db

Страница 1: ...WHEELS SPLINE 2015 2016 Technical Manual V2016 05...

Страница 2: ...System 23 4 5 Maintenance of the Rear Wheel Hub Three Pawl System 29 5 Maintenance of the Wheel 35 5 1 Safety 35 5 2 Special Tools 36 5 3 Truing the Wheel 37 5 4 Changing a Single Spoke MTB 39 5 5 Re...

Страница 3: ...SPLINE Wheels Technical Manual 2 V2016 05 6 Technical Data 61 6 1 Spoke Tension 61 6 2 Tolerances 61...

Страница 4: ...acted Warranty will expire if works are not done properly Layout The cover page and the footing provide information about the type of product and manual as well as the ver sion of the manual The backs...

Страница 5: ...to the target of the reference Example Click here chap 1 page 3 to jump to the beginning of this chapter Warranty Europe In addition to the general guarantee required by law DT Swiss AG based in Biel...

Страница 6: ...ONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES MAY NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR...

Страница 7: ...ring tools the user is liable DT Swiss special tools are precision tools Damage free mounting and dismounting of the components can only be ensured if the tools are working properly and if the conditi...

Страница 8: ...bility The component must be compatible with all parts of the bicycle Only use original spare parts The components must not be changed or modified The component must not be used if it is damaged or th...

Страница 9: ...on Rear Wheel Option 5 100 mm QR 9 100 mm Thru Bolt 15 100 mm Thru Axle Link 5 130 mm QR 5 135 mm QR 10 135 mm Thru Bolt 12 135 mm Thru Axle 12 142 mm Thru Axle Link RC 28 RC 28 db chap 3 3 p 12 chap...

Страница 10: ...5 135 mm QR 10 135 mm Thru Bolt 12 135 mm Thru Axle 12 142 mm Thru Axle 12 150 mm Thru Axle Link XRC 1250 chap 3 3 p 12 chap 3 3 p 12 XR 1501 chap 3 3 p 12 X 1700 chap 3 4 p 15 X 1900 chap 3 4 p 15 X...

Страница 11: ...00 mm Bolt On Link 5 130 mm QR 5 135 mm QR 10 135 mm Thru Bolt 12 135 mm Thru Axle 12 142 mm Thru Axle 120 mm Bolt On Link RC 28 RC 28 db chap 3 3 p 12 chap 3 3 p 12 RC 38 RC 38 db chap 3 3 p 12 chap...

Страница 12: ...ru Axle Boost 20 110 mm Thru Axle Link 5 135 mm QR 12 142 mm Thru Axle 12 148 mm Thru Axle Boost Link XRC 1200 XR 1501 chap 3 3 p 12 X 1700 chap 3 4 p 15 X 1900 chap 3 4 p 15 XMC 1200 XM 1501 chap 3 3...

Страница 13: ...nt universal grease as required NOTICE Risk of damaging the end caps To avoid damages only use grind clamping jaws aluminum clamping jaws or special tools to clamp the end caps For simplification the...

Страница 14: ...aps Putting on the End Caps 1 Clean both end caps and the accessible parts of the hub with a dry cloth 2 Grease the bearing and the contact surface of the end caps 1 Put the left and the right end cap...

Страница 15: ...echnical Manual 14 Converting the Hub Inserted End Caps V2016 05 2 Push in the end caps by hand Closing Steps Link Rear wheel Mount the cassette if necessary see instructions of the manufacturer Mount...

Страница 16: ...DT Swiss multipurpose grease HXTXXX00NMG20S as required adapter 15 mm QR HRCXXX00N4369S 1 Limited conversion options Hubs with pressed on end caps can t be converted to a different axle diameter by ch...

Страница 17: ...d caps cannot be dismounted without dismounting the axle Preparatory Steps Link Remove the brake disc see instructions of the manufacturer Clean the hub 1 end cap 3 axle 2 ball bearing 4 hub shell Req...

Страница 18: ...9 mm end caps 22 mm open end wrench QR end caps 5 mm Allen key 2 If the end caps cannot be loosened this way the axle has to be dismounted see following The axle only has to be dismounted if the end...

Страница 19: ...Clamp the axle with the special strap into the vise 4 Unscrew the end cap and remove it 20 mm 15 mm und 9 mm end caps 22 mm open end wrench QR end caps 5 mm Allen key 5 Remove the bearing from the axl...

Страница 20: ...4 Slightly grease the bearing fig 3 1 2 and put it onto the disc side with the colored side facing outwards 5 Put the dismounting tool onto the axle 6 Put the mounting tool onto the bearing The dismo...

Страница 21: ...he non disc side or loosen the bearing 11 Repeat previous steps until the hub is turning smoothly 1 Grease the bearings and the inner surface of both end caps fig 3 1 1 2 Screw on both end caps fig 3...

Страница 22: ...hub at www dtswiss com 4 1 Hub Technologies The following table provides an overview of all hub technologies which are part of DT Swiss SPLINE wheels The link in the header directly forwards you to th...

Страница 23: ...extreme operating conditions frequent rides in rain mud snow 12 months as required Check the hub for damages before and after each ride Cleaning with a soft sponge and an appropriate cleaner see Clean...

Страница 24: ...r 13 end cap right 4 hub shell 9 spacer 5 sticker 10 spring Preparatory Steps Link Remove the cassette see instructions of the manufacturer Remove the brake disc Clean the hub Required Material Specif...

Страница 25: ...he left end cap fig 4 1 1 into a vise 2 Pull off the wheel respectively the hub 3 Clamp the left end cap fig 4 1 13 into a vise 4 Pull off the wheel respectively the hub Take care that the rotor does...

Страница 26: ...damages and wear 3 Check the bearings If the hub doesn t turn smoothly change the bearings see Technical Manual at www dtswiss com 4 Clean the toothing of the rotor and the ring nut 5 Check the rotor...

Страница 27: ...grease For an optimal functionality a thin layer of grease is sufficient 2 Grease the toothing of the rotor using DT Swiss special grease 3 Grease the bearing on the drive side using multi purpose gr...

Страница 28: ...ring fig 4 1 10 The small diameter of the spring must be placed on the star ratchet 1 Grease the rotor and put it onto the hub 2 Check if the rotor can be turned easily and if the star ratchets are lo...

Страница 29: ...eels Technical Manual 28 Maintenance of the Rear Wheel Hub Ratchet System V2016 05 5 Push the end caps in by hand Closing Steps Link Mount the cassette see instructions of the manufacturer Mount the b...

Страница 30: ...axle 6 spacer Preparatory Steps Link Remove cassette see instructions of the manufacturer Remove the brake disc Clean the hub Required Material Specification Amount DT Swiss multipurpose grease HXTXXX...

Страница 31: ...and Spacer 1 Clamp the right end cap fig 4 2 8 into a vise 2 Pull off the wheel respectively the hub Take care that the rotor fig 4 2 7 does not fall off 3 Clamp the left end cap fig 4 2 1 into a vise...

Страница 32: ...ing the Parts 1 Remove the spring using a small flat screwdriver 2 Remove the pawls 3 Remove the rotor sealing 4 Check the sealing Change a broken sealing 1 Clean all parts of the hub see Cleaning S 6...

Страница 33: ...damages Grooves from the cassette are no damages These are normal signs of usage 5 Remove bad notches from the rotor using a file 6 Clean the rotor Metal filings must be removed completely 1 Mount the...

Страница 34: ...Pawl System V2016 05 Mounting the Spacer the Rotor and the End Caps 4 Mount the spring The open end of the spring must be positioned at the pin 5 Slightly grease the pawls with multipurpose grease 1 G...

Страница 35: ...motion 4 Check if the rotor can be turned easily and if the pawls lock 5 Grease the bearings and the inner surface of both end caps fig 4 2 1 8 6 Put on both end caps fig 4 2 1 8 and push them in by h...

Страница 36: ...ve cleaners after each ride Check the proper fixation of the wheel before each ride Wheels for rim brakes Remove any contaminations especially oil and traces of grease from the brake surfaces Check th...

Страница 37: ...square TTSXXXXR05633S nipple wrench Torx TTSXXXXS05630S nipple wrench hex TTSXXXXB05632S aero spoke holder 0 8 1 0 mm DT aerolite TTSXXXXR05641S aero spoke holder 1 0 1 3 mm DT aero comp DT new aero D...

Страница 38: ...the nipples Bladed spokes must be hold with the spoke holder while turning the nipple Whenever possible there should be used the universal spoke holder see chap 5 2 page 36 to avoid da mages to the sp...

Страница 39: ...the building process First time at approxi mately 50 of the maximum spoke tension see chap 6 1 page 61 After finishing truing the wheel should be distressed once again There should be no more changes...

Страница 40: ...should be used the universal spoke holder see chap 5 2 page 36 to avoid da mages to the spokes The spoke holder made out of metal see chap 5 2 page 36 should only be used if the universal spoke holder...

Страница 41: ...he rim If there is a PHR washer Take care that the washer does not fall into the rim profile Only for spokes in the inner spoke holes of the hub flange 5 Fully loosen the spoke green opposite the spok...

Страница 42: ...of damaging the spokes and the hub Take care not to damage the paint of the spoke and the hub while removing the spoke Only for spokes in the inner spoke holes of the hub flange 7 Push the green spok...

Страница 43: ...ng a new spoke on a SPLINE ONE wheel see Attaching a New Spoke SPLINE ONE 1 Slide the new spoke through the spoke hole Push the opposite spoke beside slightly 2 Screw on a new nipple Caution The figur...

Страница 44: ...Caution SPLINE ONE wheels must only be build with DT Swiss Squorx nipples and special washers PHR washers 1 Grease the contact surface of the PHR washer and the Squorx nipple 2 Slide the PHR washer on...

Страница 45: ...a Single Spoke MTB V2016 05 6 Screw the Squorx nipple onto the spoke until the thread disappears Closing Steps Link True the wheel chap 5 3 page 37 Mount tire and if necessary rim tape and tube or tu...

Страница 46: ...t lengths General The crossing of the spokes must always be like shown in the picture 1 Slide all spokes through the spoke holes on the first side of the hub For easier handling first put the spokes i...

Страница 47: ...he nipple Whenever possible use the universal spoke holder see chap 5 2 page 36 to avoid damages to the spokes The spoke holder made out of metal see chap 5 2 page 36 should only be used if the univer...

Страница 48: ...INE Wheels NOTICE Caution SPLINE ONE wheels must only be build with DT Swiss Squorx nipples and special washers PHR washers 1 Grease the contact surface of the PHR washer and the Squorx nipple 2 Slide...

Страница 49: ...Spoke Tension 6 Screw the Squorx nipple onto the spoke until the thread disappears 1 Increase the spoke tension see chap 6 1 page 61 by using appropriate tools see chap 5 2 page 36 Caution The figure...

Страница 50: ...different spokes types see chap 6 1 page 61 Ensure that the correct tool is being used To avoid damages to the spoke slide the spoke holder as far as possible in direction of the rim To avoid damages...

Страница 51: ...oke ROAD V2016 05 2 If necessary loosen the spoke by hand a Slide the spoke holder onto the spoke b Unscrew the nipple using the nipple wrench Take care that the nipple does not fall into the rim prof...

Страница 52: ...ub Preparatory Steps Link Dismount the wheel Dismount the tire and if necessary the tube and the rim tape Clean the wheel and check for damages Loosen the spoke chap 5 6 1 page 49 1 Take off the end c...

Страница 53: ...6 05 5 Screw on a new nipple 6 Tighten the spoke 7 Check the bearing Clean and grease the bearing if it is badly soiled 8 Put on the end cap Closing Steps Link True the wheel chap 5 3 page 37 Mount ti...

Страница 54: ...Clean the wheel and check for damages Loosen the spoke chap 5 6 1 page 49 1 Remove the end cap a Put the axle holder see chap 5 2 page 36 into a vise b Clamp the end cap on the side of the spoke whic...

Страница 55: ...6 05 5 Screw on a new nipple 6 Tighten the spoke 7 Check the bearing Clean and grease the bearing if it is badly soiled 8 Put on the end cap Closing Steps Link True the wheel chap 5 3 page 37 Mount ti...

Страница 56: ...he wheel Dismount the tire and if necessary the tube and the rim tape Clean the wheel and check for damages Loosen the spoke chap 5 6 1 page 49 1 Slide the spoke with the nipple out of the rim 2 Only...

Страница 57: ...al Manual 56 Changing a Single Spoke ROAD V2016 05 2 Screw on a new nipple 3 Tighten the spoke Closing Steps Link True the wheel chap 5 3 page 37 Mount tire and if necessary rim tape and tube Mount th...

Страница 58: ...utting on the Spokes on the Front Wheel Preparatory Steps All spokes are available in the correct lengths 1 Slide all spokes through the spoke holes on the first side of the hub 2 Slide all spokes thr...

Страница 59: ...shown in the picture 1 Slide all spokes through the spoke holes on the first side of the hub For easier handling first put the spokes into the inner side of the hub 2 Slide all spokes through the spo...

Страница 60: ...Bladed spokes must be hold with the spoke holder while turning the nipple Whenever possible there should be used the universal spoke holder see Kap 5 2 S 36 to avoid dama ges to the spokes The spoke...

Страница 61: ...Wheel ROAD V2016 05 Increasing the Spoke Tension 1 Increase the spoke tension see chap 6 1 page 61 by using appropriate tools see chap 5 2 page 36 Caution The figure shows a wheel with bladed spokes C...

Страница 62: ...on of the Higher Tightened Wheel Side Min Tolerated Spoke Tension of the Higher Tightened Wheel Side Average Spoke Tension of the Higher Tightened Wheel Side N N N Disc Brake FW 1 200 950 1150 1000 RW...

Страница 63: ...dtswiss us com DT Swiss France S A S Parc d Activites de la SARREE Route de Gourdon F 06620 Le Bar sur Loup E Mail service fr dtswiss com DT Swiss Asia Ltd No 26 21st Road Industrial Park Taichung Ci...

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