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11

Interval Timer Operations

Interval timer is what keeps your pot fire lit while the thermostat is not calling for heat. You may need

a higher setting during spring and fall than you will in colder temperatures. 

Set interval timer so that it runs about 2 minutes every hour. Ideally 40 seconds on time for every 20

minutes off time. This is just a suggested starting point. You will need to adjust to your setup. Chimney

draft and coal quality play a role in the required run time of your stoker. If your run time is too high your

distribution blower may turn on and distribute heat when thermostat does not have a call for heat. When

interval timer setting is to low, you will experience an outfire. When this happens you need to increase

the on time and decrease your off time.

The following list is on and off time for each Interval Timer Setting.

           1.     20 Seconds On – 30 minutes off.
           2.     30 Seconds On – 30 minutes off.
           3.     20 Seconds On – 20 minutes off.
           4.     30 Seconds On – 15 minutes off.
           5.     30 Seconds On – 20 minutes off.
           6.     40 Seconds On – 20 minutes off.
           7.     40 Seconds On – 15 minutes off.
           8.     50 Seconds On – 15 minutes off.

Winter Month Operation

During the heating season, the feed rate will need to be adjusted to provide sufficient heat for load

conditions. See chart 2 on page 10 for output settings. Interval timer settings should be about 30

seconds every 30 minutes for your peak heating season.

Out-Fire Situation

    1.   Is power indicator light ON? If light is ON this indicates that the furnace still has power and is    

          trying to function. If light is OFF this indicates that furnace has shut down due to pot out-fire      

          situation.

    2.   Check shear pin. If sheared, replace shear pin (part #SF250-SPIN) see page 4 Chart 1.

    3.   A stoker fired furnace must run periodically to maintain a pot fire even though there is no call for 

          heat by the thermostat. This is accomplished by the interval timer. A normal run time in the peak 

          heating season is approximately 30 seconds every half hour. This is a suggested start and times 

          may have to be adjusted to meet conditions and time of year. Due to the wide range in the quality

          of coal, a timer setting of 2 minutes per hour may produce an acceptable burn. Its an                

          experimental process of timer run times, air and feed settings, with the two main objectives being 

          a proper ash ring (2 inches) and a fire that does not burn deeply into the pot. You may need a 

          spring / fall setting and a winter setting. It is recommended to record your settings for future      

          references.

    4.   An outfire in the stoker is a more prevalent condition during the spring / fall months. It can happen

          even though you find nothing wrong with the stoker mechanically.

Snap Disc Function

    1.   The snap disc is located on the outside bottom of the main pot ring towards the front, behind the 

          front ash slide inside the ash door.

    2.   The snap disc will sense the temperature at the pot. If the temperature at the pot drops below 90 

          degrees Fahrenheit the snap disc will shut off. This will shut power off to the unit. You can push 

          the 60 minute timer button to override this snap disc for 60 minutes. This should provide enough 

          time to relight furnace and get the pot temperature above 120 degrees where the snap disc will 

          reconnect and the furnace should function. If it does not function see Out-Fire situation.

Note on Limit Switch settings: 

The L4064B2236 limit switch has three settings

    1.   The High Limit Setting: This shuts the stoker off when the limit switch reaches the temperature 

          setting. It overrides all other controls. (Distribution blower will keep running, Stoker will shut down)

          Factory setting is 215 degrees Fahrenheit.

ALL FURNACES MUST BE INSTALLED BY A NFI CERTIFIED SPECIALIST AND PLUMBED BY A

QUALIFIED LICENSED PLUMBER OR D.S. IS NOT RESPONSIBLE FOR WARRANTY

M

Содержание SF250

Страница 1: ...uctions carefully Install smoke and carbon monoxide detectors MADE IN USA By D S MACHINE SHOP Do Not Discard This Manual DS Stoker Furnace High Efficiency Auger Fed Rice Coal Stoker Furnace Model SF250 OWNER S MANUAL This Furnace meets U S Test Standard UL 391 CAN CSA B366 1 ...

Страница 2: ...per joint 18 Always use a mixing valve when hooking up a domestic coil 19 The area in which the furnace is located must have an adequate amount of air for combustion Open basements without storm windows or tight doors generally provide adequate air infiltration If the furnace is located in a separate room with a tight door ventilation must be provided to and open area within the building or to the...

Страница 3: ...pipe connects to a masonry chimney the flue to the chimney should be larger than the single wall chimney connector so you can insert the pipe out to the inside edge of the chimney but not past Then seal as tight as possible and cover with a trim collar 3 Chimney Requirements Use an 8 Class A approved chimney Refer to manufacture s instructions The minimum height of a chimney system for the D S Fur...

Страница 4: ...ttach snap disc conduit with 90o connector to SF250 CSMP and insert snap disc wiring through snap disc conduit See Fig 3 9 Assemble auger motor to auger motor mounting bracket part SF250 AMM using 4 bolts nuts provided with auger motor Install part SF250 AMM to outside of part SF250 CSMP using 2 5 16 3 4 D SS hex bolts and 2 5 16 I SS nut See Fig 3 10 Insert standard auger pipe part SF250 1AP into...

Страница 5: ...er box You can assemble filter box to have filter on right or left side of furnace Do not install top of filter box until filter box is screwed to back of unit Screw filter box to back of unit do not completely tighten the 2 top screws because you need room to slide the top of filter box in behind these screws Install blower on back of unit connect conduit from electrical box to hole in the top of...

Страница 6: ...LECTRICIAN OR D S IS NOT RESPONSIBLE FOR WARRANTY Installation Instructions Limit Switch and Pot Snap Disc Wiring Diagram Blue is High Limit Side Back Inside Panel Limit Switch Yellow is distribution blower side Wiring diagram with all wires included ...

Страница 7: ...7 FURNACE MUST BE WIRED BY A QUALIFIED LICENSED ELECTRICIAN OR D S IS NOT RESPONSIBLE FOR WARRANTY 24 Volt Wiring Diagram 120 Volt Wiring Diagram ...

Страница 8: ...case of power outage you should always run the hot air plenum up so that it can circulate by gravity The supply duct must be constructed of material with a minimum 250o temperature rating If you are using this unit as an add on furnace locate as close to the central furnace as possible NOTE Do Not use a chimney serving another appliance Fig 9 240 Volt Wiring Diagram ...

Страница 9: ...9 Optional Domestic Coil Hook Up Optional Domestic Coil Hook Up Must have Aqua Pure or any water softener system when using coil to heat water ...

Страница 10: ...d conditions This feed rate may cause outfire conditions during the time you are only maintaining pot fire for warmer seasons See outfire section It is recommended to record both spring fall and winter combustion air and coal feed rate settings for easy reference Adjusting The Air Supply 1 Whenever the coal feed rate is adjusted the air supply setting needs to be adjusted as well See chart below T...

Страница 11: ...hough there is no call for heat by the thermostat This is accomplished by the interval timer A normal run time in the peak heating season is approximately 30 seconds every half hour This is a suggested start and times may have to be adjusted to meet conditions and time of year Due to the wide range in the quality of coal a timer setting of 2 minutes per hour may produce an acceptable burn Its an e...

Страница 12: ...r and where single wall chimney connector enters the furnace Exhaust fans can also cause this problem by drawing air down the chim ney through the burner and out of the housing inlet This can be corrected by providing adequate out side air openings for both the stoker and the exhaust fan or discontinuing the use of exhaust fan Cleaning and Maintenance Turn off all power supply or disconnect power ...

Страница 13: ... This can be located on either the right or left side of boiler Make sure you put sealant around auger pipe where it enters hopper Because of carbon monoxide keep hopper lid closed when not loading coal very important 3 Never hook 55 gallon barrel or coal bin to short hopper that gets shipped with boiler because of carbon monoxide you must add either 5 or 8 auger option For coal bin option we reco...

Страница 14: ...ng SF250 AB 1 Auger Shaft Shear Bolt SF250 ASSB 1 Auger Shaft Shear Bolt Hair Pin 04 x 8 SF250 HPIN Sheet Metal 1 Top Sheet Metal SF250 TSM 1 Left Sheet Metal SF250 LSSM 1 Right Sheet Metal SF250 RSSM 1 Back Sheet Metal SF250 BSM 1 Motor Cover shield SF250 MCP 1 Auger Side Cover Plate SF250 ASMPC 1 Return Box Top SF250 RBT 1 Return Box Filter Side SF250 RBFS 1 Return Box Side SF250 RBS 1 Return Bo...

Страница 15: ...ces are connected to the chimney impairing the draft Make sure all of chimney mortar connections are airtight Check chimney for possible down draft caused by taller surrounding trees or objects Make sure clean out door in the chimney is closed tight if you have one When start up the chimney is cold so you will have less draft Check and clean chimney and single wall chimney connectors Problem 3 Odo...

Страница 16: ... owner is responsible for labor and costs to complete the repair The owner may at his option and with D S Stoves approval have the furnace shipped to the factory for repair All labor and material costs for repair at the factory will be borne by D S Stoves The owner is responsible for all shipping costs Failure to follow installation and basic operation recommendations written in this manual neglig...

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