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22 

5. START-UP, ADJUSTMENT AND OPERATION 

Once  the  operations  described  in  chapter

  4  –  Transport  and  installation

  have  been  carried  out, 

you can proceed with start-up and operation of the 989

 V

2. 

DANGER: 

 only  correctly  trained  personnel  informed on the  risks present may operate  near the 

M

ACHINE

  and  only  after  having  read  this  operation  and  maintenance  manual  in  its 

entirety.  The  M

ANUFACTURER

  will  not  be  held  liable  for  any  damage  to  objects  and/or 

personnel stemming from improper operations carried out by unqualified, untrained or 

unauthorised personnel. 

 

 

5.1

 

Checks to carry out during the first start-up of the pump 

 

Ensure  the  presence  of  a  specific

  electrical  disconnect  switch 

on  the  power  supply  line, 

dedicated only to the 

MACHINE

 or also relative to the machinery / system for which the 

MACHINE

 

carries out lubrication. 

 

Check to ensure that the 

electrical connections

 have been carried out correctly and solidly. 

 

Ensure  that  the  grease  distribution  system  downstream  of  the 

MACHINE

  (the  installation  of 

which  is  the  customer’s  responsibility),  and  in  particular  the  piping  and  connections,  are 

correctly and solidly installed, without any type of leaks

 

Ensure correct operation of the 

simple arrest control

 

Check  the  operation  of  the

  pressure  detection  /  reading  system 

relative  to  the  grease 

distribution system downstream of the 

MACHINE

 

Using a gun or manual pump, carry out the 

first filling of the reservoir

, in accordance with the 

description in the following paragraph. 

 

Check the necessity to 

integrate or diversify

 the PPE depending on the explicit requirements 

of the MSDS relative to the grease being used. 

 

The unit may be put into operation only by 

specialised personnel

 

Using  the  pump  submerged  in  fluids  or  in  a  particularly  aggressive  or  explosive/flammable 
environment 

is prohibited

 unless it has been prepared ahead of time by the supplier for this 

purpose. 

 

DO  NOT  use  lubricants  that  are  aggressive

  to  NBR  gaskets.  If  you  are  unsure,  contact  the 

DropsA S.p.A technical office for a detailed list of recommended lubricants. 

 

Check the 

integrity

 of the pump. 

 

Ensure that the pump operates at 

operating temperature

 and that the pipelines are free of 

any 

air bubbles

Содержание 989v2

Страница 1: ...tion and maintenance manual Original instructions Manual drafted in compliance with directive 2006 42 DropsA products can be purchased at DropsA branches and authorised distributors go to www dropsa c...

Страница 2: ...3 2 2 REQUIRED PERSONAL PROTECTION EQUIPMENT 13 3 3 2 3 WARNINGS TO BE HEEDED IN THE INSTALLATION AND OPERATION PHASES 14 3 3 3 MAINTENANCE AND DEMOLITION 15 3 3 3 1 RESIDUAL RISKS PRESENT IN THE MAI...

Страница 3: ...V2 identified in this document with the term MACHINE made by the company DROPSA S P A identified in this document with the term MANUFACTURER for this reason it must follow the machine itself in the e...

Страница 4: ...hat they can know and correctly use the MACHINE In fact in addition to a functional description of the Machine and its primary parts this manual contains the instructions and indications for correctly...

Страница 5: ...in particular the electrical characteristics indicated specifically on the CE Tag of the individual pump unit Specific electrical disconnect switch on the power supply line dedicated only to the MACHI...

Страница 6: ...t specified by the MANUFACTURER The machine is a grease pump designed and constructed to feed an automatic lubrication system for systems or machinery in accordance with its technical specifications T...

Страница 7: ...grease or the type of distribution This construction technique is based essentially on the following modules Electric motor Pump body Pumping element Reservoir The bearing structure is the same for a...

Страница 8: ...ted directly to the pumping element outlet For the adjustment of adjustable pumping elements see Paragraph 5 3 Figure 2 2 2 2 Auxiliary pumping elements optional The pump is installation ready for ano...

Страница 9: ...in 32 cst Storage temperature 40 65 C 40 149F Continuous sound pressure level 70 dB A 1 If a different product is used you must ask DROPSA S p A if it is suitable for use The following characteristics...

Страница 10: ...10 2 4 Identification of the product A label is located on the pump tank that indicates the product code the power supply voltages and the basic characteristics...

Страница 11: ...ng out the various possible operations on the MACHINE itself In any case this PPE must be integrated or diversified depending on the explicit requirements of the MSDS relative to the grease being used...

Страница 12: ...th transport and handling the components of the 989 V2 3 3 1 2 Required Personal Protection Equipment 3 3 1 3 Warnings to be heeded in the Lifting and Transport Phases In the lifting and transport pha...

Страница 13: ...ion and installation of which is the customer s responsibility or due to the breakage of connections or piping of the grease distribution system itself possible breakage and projection of components o...

Страница 14: ...ce of pressure before removing the connections and or piping of the grease distribution system downstream of the MACHINE Always install a grease distribution system downstream of the MACHINE the selec...

Страница 15: ...rest equipment piping conduit on the 989 V2 or on top of the components that make it up 3 3 3 Maintenance and Demolition 3 3 3 1 Residual risks present in the Maintenance and Demolition Phases In the...

Страница 16: ...Manuals or after having followed specific and formalised training Do not for any reason whatsoever use petrol solvents or flammable liquids to clean the same Do not make any modifications transformati...

Страница 17: ...989 V2 for operations other than those indicated above could cause damage to personnel or to the 989 V2 itself and they are therefore considered improper uses for which the MANUFACTURER will not be he...

Страница 18: ...ith the following characteristics isolates the electrical equipment from the power supply having only one open and closed position is lockable with suitable devices for example a padlock in open posit...

Страница 19: ...h to the operators and to the MACHINE itself In the installation room there must be no potentially explosive areas generated by bases or powders In the room where the machine is installed a brightness...

Страница 20: ...p at operator height about 1200 mm from the floor surface to avoid abnormal posture or the possibility of impact Ensure that the pipes and wires have been properly fastened and protected from any poss...

Страница 21: ...pondence between the electrical power supply of the pump and that of the machine electrical power supply system by means of the electrical specifications declared on the CE Tag applied on the side of...

Страница 22: ...he installation of which is the customer s responsibility and in particular the piping and connections are correctly and solidly installed without any type of leaks Ensure correct operation of the sim...

Страница 23: ...ach full rotation of the wrench corresponds to approx 0 05 cc cycle Check for the presence and compliance replace if necessary of the gasket C Remove the cap A by using a size 4 mm Allen wrench Figure...

Страница 24: ...stem that controls activation and manages the minimum level contact and the revolution counter There is also an extra cycle button that provides external cycle request enabling For the operation of th...

Страница 25: ...y power supply 6 Maintenance and demolition Before carrying out any maintenance or cleaning operation described below you must always disconnect THE 989 V2 from the relative power supplies carrying ou...

Страница 26: ...regular doses The distributor is not properly connected to the lubrication points Check the dosages with the system diagram The pump begins the greasing phase but ends it immediately Defective motor o...

Страница 27: ...the machine Reservoir level As required Restore the grease level in the reservoir Filling filter As required Check and possibly replace 6 3 Special maintenance operations The special maintenance oper...

Страница 28: ...follows 1 Position the electrical disconnect switch on the machine s power supply line to O OFF or remove the wall plug 2 Always ensure the absence of pressure in the grease distribution system downs...

Страница 29: ...to favour recycling allocating them to sorted disposal in particular select the plastic or rubber elements c Dispose of the carcasses in other words once the polluting elements have been removed and...

Страница 30: ...80 480V 60Hz UL CSA 3301730 05 Pumping elements Without pumping elements 0297418 x3 0 One fixed flow rate pumping element 0297420 0297418 x2 1 Two fixed flow rate pumping elements 0297420 x2 0297418 2...

Страница 31: ...036020 Grease nipple 0297430C Adjustable flow rate pumping element 3 17 cc min 3133883 Filter and gaskets kit 3133885 Laser Kit 24V cc Out NO and NC 1 threshold 3133884 Gasket cap kit 3133886 Pallet k...

Страница 32: ...32 7 2 Dimensions Figure 9 Dimensions in mm in 5 kg 10 kg A mm in 596 23 4 648 25 5 B mm in 103 5 4 122 5 4 8 C mm in 175 6 88 230 9...

Страница 33: ...mages Reprints even of extracts are only permitted with the approval of DropsA S p A We reserve the right to implement technical modifications to the machine at any time in order to improve safety rel...

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