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15

Maintenance 

The actuator is constructed with an adequately lubricated gear case
section, this lubricant need never be changed. However, through 
disassembly, etc., should it become necessary to refill, we 
recommended use of Lubriplate Mag-1 (Temperature range: -60°F 
to +300°F )

Thermal Overload 

A thermal protective device is provided integral to every motor. This
device will disable the motor control circuit to protect the motor from
damage due to overheating. When the temperature drops to a safe
level, the thermal overload will automatically reset. All RCS motors
are supplied with Class B insulation. The trip points are as follows:
AC motors: 248°F; DC 
motors: 194°F.

Duty Cycle

The maximum duty-cycle to be expected without interruption by 
thermal cut-off at an ambient temperature of 100 degrees F is 50%.

Storage 

The Electripowr actuator must be stored in a clean, dry, temperature
controlled building, that is protected from the weather. Precautions
shall be taken to prevent condensation inside or outside the actuator.
If there is insufficient external temperature and humidity control,
internal heaters must be installed and energized to protect the unit
against condensation from extreme temperature variations. The 
actuators shall be stored off the floor on suitable pallets and must be
covered with an unsealed dust protector allowing side and bottom
ventilation.

Troubleshooting

Problem 1:

Actuator is receiving electric power but the 
motor does not respond.

Instructions: 

1a. Check actuator nameplate to insure correct model and 

voltage type is in use.

1b. Check all wiring against installation wiring diagram.

1c.   Measure live voltage to insure that actuator is receiving full

rated voltage.

1d.   Check cam/travel limit switch position to insure that one 

switch is not made and that the actuator is within its 
normal open-close rotation limits. This check can be made
using a volt meter connected between one side of the 
incoming line (common) and one leg of the motor or 
capacitor. This check should show power between 
common and one leg only. Power at 

the common and both legs or no power at all, would 
indicate cam and or wiring adjustment(s) are required.

1e.   Check to insure that manual handwheel on Models 

MAR-100 through MAR-400 is in automatic operation 
(disengaged-up position).

Problem 2:

Actuator is receiving electric power but the
motor only hums.

Instructions: 

2a.  Perform steps 1a through 1d listed above.

2b.  If actuator is equipped with motor brake, check to insure 

brake is completely disengaged when power is applied.

Problem 3:

Actuator runs but its operation is erratic.

Instructions: 

3a.  Check ambient temperature. Standard Electripowr actuators 

have a maximum ambient operating temperature rating 
of 150°F.

3b.  Check duty cycle (frequency of operation). Standard 

Electripowr actuators have a maximum duty cycle of 50% 
(one “ON” operation followed by an equal “off” period.

3c.  Check to insure actuator is not running into a continuous 

stall condition.

NOTE: 

All Electripowr actuators are manufactured with built-in 
thermal overload motor protectors. Should any of the 
above cause the protector to open, it will automatically 
reset when the motor temperature is lowered to a 
safe level.

Locating and Ordering Parts

For ease and accuracy in identifying and ordering spare or 
replacement parts, use parts drawings and part lists on the 
preceding pages.

Data required from parts drawings and list are:

Part number

Name of part

To obtain replacement parts, submit the following 
information from the actuator nameplate:

Serial Number

Model Number

Voltage

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Содержание DCR Series

Страница 1: ...o center itself 5 Loosen socket set screw and remove the manual declutching knob Models MAR DCR10 50 90 only 6 Remove the hex bolts located around the enclosure of the actuator 7 Wire per diagram or if actuator is of special design wiring diagram is included with unit Wiring diagram is drawn with the actuator in the open position Use 18AWG stranded wire or better for field hook up 8 Manually opera...

Страница 2: ...cover and tighten all flange bolts The actuator is now ready for electrical operation Cam Adjustment Round Group 3 MAR DCR8RH Models Cam adjustments if required as follows Open counter clockwise direction of travel a Loosen setscrew on Cam 1 and Cam 3 for auxiliary switches to give the cam s a finger tight grip on the shaft Rotate cam s in a counter clockwise direction away from the switch b Manua...

Страница 3: ...4 about 2 degrees in the clockwise direction Then tighten the setscrew This will ensure that Switch 4 makes when the actuator reaches the full open position f If travel is not correct repeat steps a through e Replace the cover and tighten all flange bolts Replace manual de clutching knob and tighten setscrew The actuator is now ready for electrical operation Note In the event that the above proced...

Страница 4: ...lange bolts Replace manual de clutching knob and tighten setscrew The actuator is now ready for electrical operation Cam Adjustment Group 9 MAR DCR10 50 90 Multi Turn Models Cam adjustments if required as follows Open counter clockwise direction of travel a Manually operate the actuator in the open CCW direction of travel and note the direction of rotation of the cams either clockwise or counter c...

Страница 5: ... repeat steps a through e Close clockwise direction of travel a Loosen setscrew on Cam 1 and Cam 3 for auxiliary switches to give the cam s a finger tight grip on the shaft Rotate cam s in a counter clockwise direction away from the switch b Manually move the actuator to the full close CW position c Rotate Cam 1 and Cam 3 clockwise until it engages the switch roller and the switch just breaks You ...

Страница 6: ...f travel by adjusting the switch plate a Loosen Pivot and Micro adjustment screws on the open switch stack switches 7 9 and 11 b If the actuator has not reached the full open position rotate the micro adjustment cam to swing the switches outward away from the cams c If the actuator has over traveled move the switch stack inward toward the cams d Tighten pivot and micro adjustment screws To set the...

Страница 7: ...correct repeat steps a through e Replace the cover and tighten all flange bolts Replace manual handwheel pin washer and bolt The actuator is now ready for electrical operation Note In the event that the above procedure does not give the necessary travel control the micro adjustment cam must be repositioned as follows To set the open counter clockwise direction of travel by adjusting the switch pla...

Страница 8: ...cam s in a clockwise direction away from the switch b Manually move the actuator to the full open CCW position c Rotate Cam 8 and Cam 10 counter clockwise until it engages the switch roller and the switch just breaks You should hear a light click d Tighten the setscrew on Cam 8 e If auxiliary switches were provided rotate Cam 10 about 2 degrees in the counter clockwise direction Then tighten the s...

Страница 9: ...akes when the actuator reaches the full open position f If travel is not correct repeat steps a through e Replace the cover and tighten all flange bolts Replace manual handwheel pin washer and bolt The actuator is now ready for electrical operation Note In the event that the above procedure does not give the necessary travel control the micro adjustment cam must be repositioned as follows To set t...

Страница 10: ...ion of a heater is recommended for all outdoor installations and for all applications that are exposed to high humidity or temperatures below 32 F Consult factory Loc Description 2 Sw 4 Sw Part No No Qty Qty 1 PC Board 2 Sw 1 177 068 42 1 PC Board 2 Sw 2 ASWS 1 177 068 44 2 Spacer 0 073 Long 2 4 24 532 3 Bracket 1 1 62 118 4 6 32UNC x 3 16 Long RHMS 2 2 P08 N06018 200 5 Lock Washer 2 2 P51 N06000 ...

Страница 11: ...utdoor installations and for all applications that are exposed to high humidity or temperatures below 32 F Consult factory Loc No Description Qty Part No 1 Cover 1 10 212 2 O Ring 1 14 134 3 Base 1 33 417 4 Gear Plate 1 33 420 5 Geartrain Assembly 1 C F 6 Terminal Block 6 Point 1 72 01 7 Motor 1 31 01M 8 Cam Adjusting 2 68 03 10 9 Capacitor As Req d 7 6 5 4 2 3 8 1 9 4 88 For Cover Removal 7 47 56...

Страница 12: ...Description Qty Part No 1 Knob Manual 1 15 01 10 2 Retainer Spring 1 25 11 3 O Ring 1 14 78 4 Bushing 1 22 83 5 Shaft Output 1 21 86 6 Push Rod Declutching 1 21 93 7 Control Cover NEMA 4 1 88 93 8 Terminal Strip 1 72 01 72 03 9 Cam 2 68 85 10 10 Cover Bolts 1 4 20 x 3 4 4 PO3 025075 3900 11 Gasket 1 16 27 12 Gear Case Assembly 1 As Required 13 Motor 1 As Required 14 Capacitor 1 As Required 15 Micr...

Страница 13: ... 2 Amp 125 Vdc 1 4 Amp 250 Vdc 5 Amps 120 Vac L Lamp Load Ambient Temperature 40 F to 150 F Lubrication High temperature grease for gears Self lubricating bearings Mounting positions Universal Weight 34 lbs The addition of a heater is recommended for all outdoor installations and for all applications that are exposed to high humidity or temperatures below 32 F Consult factory 3 8 16 UNC 28 THD 3 4...

Страница 14: ... 19 3 Control Cover NEMA 4 1 88 91 4 Stop Ring 1 25 03 5 Spring Manual 1 30 04 6 Drive Pin Manual 1 850X24 58 187 Dia x 7 8 LG 7 Terminal Strip 1 72 10 8 Screws 5 16 18 x 1LG 10 117 125 9 Gasket 1 16 03 10 Gear Case Assembly 1 As Required 11 Micro Adjustment Cam 2 68 07 12 Micro Adjustment Plate 2 65 14 13 Limit Switch 4 63 01 14 Cam 4 68 48 15 Electrical Lockout Switch 1 63 01 16 Mtg Bracket Lock...

Страница 15: ...e 1d Check cam travel limit switch position to insure that one switch is not made and that the actuator is within its normal open close rotation limits This check can be made using a volt meter connected between one side of the incoming line common and one leg of the motor or capacitor This check should show power between common and one leg only Power at the common and both legs or no power at all...

Страница 16: ...d trademarks of Dresser Inc Industrial Products Group Dresser Inc 16240 Port Northwest Drive Houston Texas 77041 2645 USA Ph 832 590 2306 Fax 713 849 2879 Toll Free Phone 800 945 9898 Email rcs dresser com www dresser com REQUEST A QUOTE AT WWW AUTHORIZEDPARTS COM ...

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