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RCS Actuators

1

Safety First

In the maintenance and operation of mechanical equipment, 

SAFETY

is

the basic factor which must be considered at all times. Through the
use of the proper clothes, tools and methods of handling, serious 
accidents causing injury to you or your fellow worker can be prevented.

Throughout this manual are listed a number of safety precautions.
Study them carefully and follow them; also insist upon those working
for you do the same. Remember, an accident is usually caused by
someone’s carelessness, neglect or oversight.

CAUTION

To prevent ignition of hazardous atmospheres, do not
remove actuator cover while curcuits are live.

Installation

1.

Operate valve manually before installing actuator and place into 
open position.

2.

If valve is equipped with mechanical position stops they should 
be removed, but care should be taken not to damage or remove 
necessary parts from the valve.

3.

When actuator is supplied separately from valve, actuator will 
be shipped in valve open position and care should be taken to 
maintain proper alignment between the actuator and valve 
shafts. If actuator and valve shafts are not in correct alignment 
repeat operation number one (1) with correction as required.

Direction of rotation is defined as the direction the actuator 
output shaft rotates (CW or CCW) as viewed from above the top
of the actuator.

4.

Mount the actuator to the valve. The actuator is usually mounted
parallel to the run of the pipe. Tighten all bolts and nuts evenly, 
taking care to center the actuator on the valve stem. It is often a 
good idea to manually cycle the actuator while the mounting 
bolts are somewhat loose. This will allow the unit to center 
itself.

5.

Loosen socket set screw and remove the manual declutching 
knob (Models MAR/DCR10, 50 & 90 only).

6.

Remove the hex bolts located around the enclosure of the 
actuator.

7.

Wire per diagram, or if actuator is of special design, wiring 
diagram is included with unit. Wiring diagram is drawn with the
actuator in the open position. Use #18AWG stranded wire or 
better, for field hook-up.

8.

Manually operate the actuator from one extreme to the other 
several times.

To Manually Operate:

Models MA8, MAR8:

Manual operation is accomplished by use of an open-end 
wrench on the hex stock-coupling adapter.  

Direction of rotation and or position can be checked by 
indicator located on output shaft. 

Avoid turning beyond normal open/close travel.

Models MAR10, 50 & 90:

Pull the black declutching knob (A) all the way up and hold. 
Gently rock shaft back and forth with wrench to disengage, and 
rotate to desired position as indicated by the arrows.

Actuator will automatically re-engage when “knob” is released 
and electrical power is applied.

Avoid turning beyond normal open/close travel.

Models MAR100, 120, 160, 250, 800, 1600 & 4000:

Depress and rotate handwheel slowly until detent is felt to 
engage.

Turn handwheel in desired direction (note markings on wheel 
and check position by indicator located on output shaft).

Avoid turning beyond normal open/close travel.

When handwheel is returned to raised position, electrical 
operation is restored (see manual cut-off switch).

Manual cut-off switch:

When handwheel is depressed for manual operation, an integral 
cut-off switch prevents injury due to unexpected restoration of 
electrical power and is automatically reset when handwheel is
returned to raised position. (Models MAR100, 160, 250, 800, 
1600 & 4000 only)

MAR10, 50 & 90 Only

Manual Declutching Knob

MAR/DCR Series Groups 3, 9, 12, 16, 25 &40 
Installation Manual

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Содержание DCR Series

Страница 1: ...o center itself 5 Loosen socket set screw and remove the manual declutching knob Models MAR DCR10 50 90 only 6 Remove the hex bolts located around the enclosure of the actuator 7 Wire per diagram or if actuator is of special design wiring diagram is included with unit Wiring diagram is drawn with the actuator in the open position Use 18AWG stranded wire or better for field hook up 8 Manually opera...

Страница 2: ...cover and tighten all flange bolts The actuator is now ready for electrical operation Cam Adjustment Round Group 3 MAR DCR8RH Models Cam adjustments if required as follows Open counter clockwise direction of travel a Loosen setscrew on Cam 1 and Cam 3 for auxiliary switches to give the cam s a finger tight grip on the shaft Rotate cam s in a counter clockwise direction away from the switch b Manua...

Страница 3: ...4 about 2 degrees in the clockwise direction Then tighten the setscrew This will ensure that Switch 4 makes when the actuator reaches the full open position f If travel is not correct repeat steps a through e Replace the cover and tighten all flange bolts Replace manual de clutching knob and tighten setscrew The actuator is now ready for electrical operation Note In the event that the above proced...

Страница 4: ...lange bolts Replace manual de clutching knob and tighten setscrew The actuator is now ready for electrical operation Cam Adjustment Group 9 MAR DCR10 50 90 Multi Turn Models Cam adjustments if required as follows Open counter clockwise direction of travel a Manually operate the actuator in the open CCW direction of travel and note the direction of rotation of the cams either clockwise or counter c...

Страница 5: ... repeat steps a through e Close clockwise direction of travel a Loosen setscrew on Cam 1 and Cam 3 for auxiliary switches to give the cam s a finger tight grip on the shaft Rotate cam s in a counter clockwise direction away from the switch b Manually move the actuator to the full close CW position c Rotate Cam 1 and Cam 3 clockwise until it engages the switch roller and the switch just breaks You ...

Страница 6: ...f travel by adjusting the switch plate a Loosen Pivot and Micro adjustment screws on the open switch stack switches 7 9 and 11 b If the actuator has not reached the full open position rotate the micro adjustment cam to swing the switches outward away from the cams c If the actuator has over traveled move the switch stack inward toward the cams d Tighten pivot and micro adjustment screws To set the...

Страница 7: ...correct repeat steps a through e Replace the cover and tighten all flange bolts Replace manual handwheel pin washer and bolt The actuator is now ready for electrical operation Note In the event that the above procedure does not give the necessary travel control the micro adjustment cam must be repositioned as follows To set the open counter clockwise direction of travel by adjusting the switch pla...

Страница 8: ...cam s in a clockwise direction away from the switch b Manually move the actuator to the full open CCW position c Rotate Cam 8 and Cam 10 counter clockwise until it engages the switch roller and the switch just breaks You should hear a light click d Tighten the setscrew on Cam 8 e If auxiliary switches were provided rotate Cam 10 about 2 degrees in the counter clockwise direction Then tighten the s...

Страница 9: ...akes when the actuator reaches the full open position f If travel is not correct repeat steps a through e Replace the cover and tighten all flange bolts Replace manual handwheel pin washer and bolt The actuator is now ready for electrical operation Note In the event that the above procedure does not give the necessary travel control the micro adjustment cam must be repositioned as follows To set t...

Страница 10: ...ion of a heater is recommended for all outdoor installations and for all applications that are exposed to high humidity or temperatures below 32 F Consult factory Loc Description 2 Sw 4 Sw Part No No Qty Qty 1 PC Board 2 Sw 1 177 068 42 1 PC Board 2 Sw 2 ASWS 1 177 068 44 2 Spacer 0 073 Long 2 4 24 532 3 Bracket 1 1 62 118 4 6 32UNC x 3 16 Long RHMS 2 2 P08 N06018 200 5 Lock Washer 2 2 P51 N06000 ...

Страница 11: ...utdoor installations and for all applications that are exposed to high humidity or temperatures below 32 F Consult factory Loc No Description Qty Part No 1 Cover 1 10 212 2 O Ring 1 14 134 3 Base 1 33 417 4 Gear Plate 1 33 420 5 Geartrain Assembly 1 C F 6 Terminal Block 6 Point 1 72 01 7 Motor 1 31 01M 8 Cam Adjusting 2 68 03 10 9 Capacitor As Req d 7 6 5 4 2 3 8 1 9 4 88 For Cover Removal 7 47 56...

Страница 12: ...Description Qty Part No 1 Knob Manual 1 15 01 10 2 Retainer Spring 1 25 11 3 O Ring 1 14 78 4 Bushing 1 22 83 5 Shaft Output 1 21 86 6 Push Rod Declutching 1 21 93 7 Control Cover NEMA 4 1 88 93 8 Terminal Strip 1 72 01 72 03 9 Cam 2 68 85 10 10 Cover Bolts 1 4 20 x 3 4 4 PO3 025075 3900 11 Gasket 1 16 27 12 Gear Case Assembly 1 As Required 13 Motor 1 As Required 14 Capacitor 1 As Required 15 Micr...

Страница 13: ... 2 Amp 125 Vdc 1 4 Amp 250 Vdc 5 Amps 120 Vac L Lamp Load Ambient Temperature 40 F to 150 F Lubrication High temperature grease for gears Self lubricating bearings Mounting positions Universal Weight 34 lbs The addition of a heater is recommended for all outdoor installations and for all applications that are exposed to high humidity or temperatures below 32 F Consult factory 3 8 16 UNC 28 THD 3 4...

Страница 14: ... 19 3 Control Cover NEMA 4 1 88 91 4 Stop Ring 1 25 03 5 Spring Manual 1 30 04 6 Drive Pin Manual 1 850X24 58 187 Dia x 7 8 LG 7 Terminal Strip 1 72 10 8 Screws 5 16 18 x 1LG 10 117 125 9 Gasket 1 16 03 10 Gear Case Assembly 1 As Required 11 Micro Adjustment Cam 2 68 07 12 Micro Adjustment Plate 2 65 14 13 Limit Switch 4 63 01 14 Cam 4 68 48 15 Electrical Lockout Switch 1 63 01 16 Mtg Bracket Lock...

Страница 15: ...e 1d Check cam travel limit switch position to insure that one switch is not made and that the actuator is within its normal open close rotation limits This check can be made using a volt meter connected between one side of the incoming line common and one leg of the motor or capacitor This check should show power between common and one leg only Power at the common and both legs or no power at all...

Страница 16: ...d trademarks of Dresser Inc Industrial Products Group Dresser Inc 16240 Port Northwest Drive Houston Texas 77041 2645 USA Ph 832 590 2306 Fax 713 849 2879 Toll Free Phone 800 945 9898 Email rcs dresser com www dresser com REQUEST A QUOTE AT WWW AUTHORIZEDPARTS COM ...

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