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Installation

Dräger Polytron 8000

7

3

Installation

3.1

General information for the installation

The selection of a suitable mounting location is crucial for the

effectiveness and performance of the entire system. Every detail

of the installation must be thoroughly thought out. The following

must be noted in particular:

z

The local and national rules and regulations for the

installation of gas measuring systems.

z

The applicable regulations for running and connecting

power and signal cables to gas measuring systems.

z

The full extent of environmental influences to which the

device will be subjected.

z

The physical properties of the gases and vapors to

be measured.

z

The details of the particular application (e.g., potential leaks,

air movements/flows, etc.).

z

accessibility for required maintenance activities.

z

The geometric of the accessories that are used with

the system.

z

All other limiting factors and stipulations that may affect

the installation of the system.

z

For installation without a conduit, an approved cable gland

(e.g. Hawke A501/421/A/¾" NPT or equivalent) must be

used (see chapter 12 on page 31). To increase the RF

interference immunity, it may be necessary to connect the

cable screen to the cable gland and to the control unit.

z

The explosion proof enclosure has three ¾" NPT

connections, which can be used for field wiring, the direct

attachment of a sensor or wiring an external sensor.

Unused openings must be closed off with a plug. For the

correct tightening torques for cable bushings, plugs,

sensors and connectors, see chapter 12 on page 31.

z

The secondary circuit is supposed to be supplied from an

isolating source (does not apply to relay contacts).

z

The optional e-Box has up to four 20 mm connections,

which can be used for field wiring or wiring an external

sensor. The permissible cable diameter is 7 to 12 mm.

z

If the device is installed in locations where ambient

temperatures of over 55 °C prevail, appropriate cables

which are specified for use at temperatures of 25 °C above

the maximum ambient temperature must be used.

z

Strip back the insulation on conductors by 5 to 7 mm.

z

Connect the cable as shown in chapter 3.5 on page 8

(shown here also with protective ground) or chapter 3.6 on

page 9.

z

The connecting wires for the optional relay module must

be selected and fused according to the rated voltages,

currents and environmental conditions.

z

When stranded conductors are used, an end ferrule must

also be used.

3.2

Restrictions on the installation

z

The device requires a DC voltage between 10 and 30 V.

The minimum supply voltage of 10 V and the cross-section

of the conductors used determine the distance of the

device from the supply or the central controller

(see chapter 12 on page 31). The device is designed for

cables of size 12 to 24 AWG (0.2 to 2.5 mm

2

). Use a three-

wire, screened cable as a minimum.

z

The device must not be subjected to any radiant heat

(e.g. direct sunlight) as this will result in a temperature rise

above the specified thresholds (see chapter 12 on page 31).

The use of a reflective screen is recommended.

z

The housing is weather resistant and suitable for outdoor

applications. The use of the optional splash guard is

recommended to protect the sensor from water and dust.

z

The device must be installed and operated in an environment

which conforms to the stated specifications (see chapter 12

on page 31).

z

To insure proper operation of the device, the impedance of the

4 to 20 mA signal loop must not exceed 500 ohms.

Depending on the operating voltage and according to the

application (e.g. HART operation), certain minimum

impedances must be adhered to (see chapter 3.3 on page 7).

The conductors for the power supply must have an

adequately low resistance to insure the correct supply voltage

at the device.

3.3

Impedance range of the signal loop

Devices with a HART interface can be operated with HART

communication or in HART Multidrop mode.

NOTICE

A dust cap can be fitted to the cable entry of the device. 

This cap is only used for transport purposes and must 

be removed before the device is connected to a sealed 

conduit.

Operating mode

Impedance range of signal loop as 

function of supply voltage

Operation 

without HART 

communication

Minimum 

0

 in the range from 10 to 30 V DC

Maximum 230

 at 10 V DC

linear with supply voltage rising to maximum 

500

 for 

 16 V DC

Operation with 

HART 

communication 

(HART mode)

Minimum 

230

 in the range from 11 to 

30 V DC
Maximum 270

 at 11 V DC

linear with supply voltage rising to maximum 

500

 for 

 16 V DC

HART Multidrop 

operation

230 to 500

11 to 30 V DC

i

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Содержание Polytron 8000

Страница 1: ...Instructions for Use The user must fully understand and strictly observe the instructions Use the product only for the purposes specified in the Intended use section of this document Dr ger Polytron...

Страница 2: ......

Страница 3: ...ngles 11 4 Operation 12 4 1 Operating fundamentals 12 4 2 Display and LEDs 12 4 3 Activating the Info mode 13 4 4 Switching to the Quick Menu mode 14 4 5 Switching to Menu mode password protected 14 4...

Страница 4: ...ransmitter for explosion protection according to Annex II Sections 1 5 5 1 5 6 and 1 5 7 of Directive 94 9 EC is not covered at present z Exchanging components may compromise the intrinsic safety This...

Страница 5: ...ronics and optional relay 4 Lower part of housing 5 Sensor 6 Assembled device 2 1 2 Explosion proof device with e Box for increased safety 1 Housing cover 2 Handle 3 Enclosure with main electronics an...

Страница 6: ...which gases of Explosion Groups IIA IIB or IIC and Temperature Classes T4 or T6 depending on maximum ambient temperature or dust of Groups IIIA IIIB or IIIC may occur The temperature range specified...

Страница 7: ...with protective ground or chapter 3 6 on page 9 z The connecting wires for the optional relay module must be selected and fused according to the rated voltages currents and environmental conditions z...

Страница 8: ...rt the main electronics back in the housing 10 Screw the cover on again and tighten the set screw 3 5 2 Version with relays When the relay module is fitted the wires for the alarm device are connected...

Страница 9: ...set screw 2 2 mm Allen screw of the sensor bayonet ring until the bayonet ring is locked to prevent accidental loosening NOTICE For clear and far ranging detection of a device fault an alarm device s...

Страница 10: ...the remote adapter 4 in the opening of the EC sensing head local The Dr ger label on the sensor adapter must point to the mark on the sensing head housing 5 5 Lock sensor adapter with bayonet ring 6 F...

Страница 11: ...r the Polytron 8000 To install a SW dongle 1 Switch off the power to the unit or declassify the area according to the local regulations 2 Release the set screw and unscrew the housing cover from the d...

Страница 12: ...4 2 2 on page 13 z SIL when SIL status is activated When the optional relay PCB is used z If the first alarm has been triggered the red LED flashes single and A1 is displayed z If the second alarm has...

Страница 13: ...terface Only displayed when the 4 20 mA interface is enabled z A1 Alarm limit and measurement units1 z A2 Alarm limit and measurement units1 Warning message present To display warnings see chapter 7 1...

Страница 14: ...D test software version and initialization and starts the warm up phase The display indicates that the sensor will be ready to operate in hh mm ss the countdown begins and the Polytron 8000 sends the...

Страница 15: ...ng safety data sheets Provide venting into a fume hood or outside the building Always calibrate the zero point first before the sensitivity Otherwise the calibration will be faulty NOTICE Calibration...

Страница 16: ...s Sensor Autocal set to enable or disable the function 2 Supply fresh air or apply nitrogen or compressed air to the sensor at a flow rate of 0 5 L min 3 Select Calibration Auto cal and confirm Please...

Страница 17: ...age 20 Datalogr on off SW dongle page 21 Set alarm A2 page 20 Set Datalogger Display page 21 Set fault page 20 Clear datalogr Calibration PWD page 20 Sample time Settings PWD page 20 Peak Average Trig...

Страница 18: ...form If all the numerical groups are displayed as 00 there are no faults or warnings present 7 1 4 Displaying installed modules Display of the installed hardware modules z Select Information Instrume...

Страница 19: ...threshold and confirm The setting for the alarm threshold is displayed 4 Select Next and confirm The setting for the alarm direction is displayed 5 Select Rising or Falling and confirm 6 Select Next a...

Страница 20: ...nfiguring the function key This function is used to assign a predefined function to the key The selected function is activated by briefly touching the key 1 Select Settings Instrument Function key and...

Страница 21: ...tings Instrument Display Displaytest and confirm 2 Select On or Off and confirm When this function is activated the display is shown inverted and all the LEDs are lit 8 3 Communication settings 8 3 1...

Страница 22: ...confirm 3 Set the current and confirm 4 Select Confirm and confirm Switching the warning signal on or off This function is used to switch the warning signal on the analog interface on and off If an e...

Страница 23: ...to set various concentrations in the range between 0 and 100 of the selected unit of measure The current output is set to correspond to the selected concentration 1 Select Settings Communication Anal...

Страница 24: ...aded to the transmitter if the sensor lock function see chapter 8 4 4 on page 24 is deactivated 8 4 2 Switching Auto CAL on or off 1 Select Settings Sensor Set Auto CAL and confirm 2 Select On or Off...

Страница 25: ...mA interface 8 4 6 Resetting the sensor to factory settings This function resets all the sensor parameters to the factory default settings see chapter 12 3 on page 32 1 Select Settings Sensor Sensor...

Страница 26: ...he trigger threshold The trigger threshold is specified as a percentage of the maximum range Example A trigger threshold of 2 is entered for a maximum range of 500 ppm Consequently the datalogger will...

Страница 27: ...nterface and reconnect the power supply For operation without controller connect terminal 3 with terminal 4 see chapter 3 5 1 on page 8 045 Device not detecting any sensor Check contacts If this fault...

Страница 28: ...e device to factory settings see chapter 8 2 6 on page 21 If this fault occurs again Have the device checked by Dr gerService 104 No valid date or time set Set time and date see chapter 8 2 3 on page...

Страница 29: ...m packaging 4 Insert sensor or MEC sensor adapter 4 into the opening The Dr ger label on the sensor must point to the mark on the sensing head housing 5 5 Lock sensor with bayonet ring 6 For operation...

Страница 30: ...waste disposal regulations For information consult your local environmental agency local government offices or appropriate waste disposal companies CAUTION When the main electronics is changed all se...

Страница 31: ...10 conductor resistance Operating current max 80 mA at 24 V DC no relay sensor not remote 100 mA at 24 V DC with relay remote sensor Relay design optional Single pole double throw 5 A at 230 V AC 5 A...

Страница 32: ...n AWG Cable size in mm2 Power supply and signal 4 4 7 0 0 5 0 8 Nm 24 12 0 2 2 5 Relay 4 4 7 0 0 5 0 8 Nm 20 12 0 5 2 5 Menu Standard setting A1 Alarm Depending on the sensor A2 Alarm A1 Relay alarm D...

Страница 33: ...2 alarm is present If an alarm is configured as acknowledgeable and the alarm is acknowledged the LED lights Alarm hierarchy A2 has a higher priority for the LED than A1 However the A1 and A2 relays o...

Страница 34: ...on adapter PE Europe 68 06 978 Calibration adapter Viton 68 10 536 Pipe mounting kit Polytron 5000 8000 45 44 198 Duct mount kit 68 12 725 EC Sensor Head Remote Polytron 8000 with wall pipe mounting k...

Страница 35: ...Declaration of conformity Dr ger Polytron 8000 35 14 Declaration of conformity...

Страница 36: ...36 Dr ger Polytron 8000 15...

Страница 37: ...www norrscope com Dr ger Polytron 8000 37...

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