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12 

5.4 

Operating the Powerbox 

 

After  applying  the  voltage  when  the  motor  is  connected,  the 
Powerbox reads the motor type as well as the input voltage and 
configures the drive system accordingly.  As soon as this action 
is  completed,  the  Powerbox  will  switch  to  standby,  which  is 
indicated  by  a  flashing  green  LED  on  the  control  panel  of  the 
Powerbox. 
The  green  start  button  can  now  be  pressed.  The  Powerbox 
switches  to  operating  mode  and  indicates  this  in  turn  by  a 
permanently lit green LED. 
By preselecting a speed in the middle of the control panel, the maximum speed of the motor can be set to 0 
- 100% of the rated speed of the motor. The maximum speed is reached when the hand wheel is turned all 

the way to the right. This setting defines the range from zero to 
the  final  speed.  This  speed  range  is  then  available  to  you  on 
the start switch on the handle of the unit. The connected motor 
can now be operated using its controls. 
During  operation,  the  three  yellow  LEDs  indicate  the  load 
condition  of  the  motor.  After  work  and  during  breaks,  the 
Powerbox is switched off by pressing the red stop button. This 
prevents the motor from accidentally restarting. 

 
 
 
 

Green LED 
 
Green LED flashes = standby 
Green LED lit= machine on 
Switch the Powerbox to operating mode with the green start button on the Powerbox. 
 
Green LED 
 
Green LED = O. K. 
The three yellow LEDs indicate the load condition of the motor. The left-hand LED starts to light up at 60 % 
of the rated current of the motor. The two right-hand LEDs light up from 80 % of the rated current. You can 
work permanently in the yellow zone, this will not damage the machine. 
 
Red LED 
 
Red LED flashes / is lit = fault (fault code can be read in the inspection glass on the top of the Powerbox). 
If  the  red  LED  comes  on,  the  machine  has  exceeded  the  temperature  range.  The  drive  unit  then  shuts 
down. Wait until the drive unit has cooled and restart the drive unit with the green button on the Powerbox  
The red LED also comes on if there is a fault existing, the drive unit then shuts down. This mainly happens 
due  to  a  sudden,  very  high  overload  (motor  seized).  The  drive  unit  is  then  switched  off  for  your  safety. 
When  the  unit  is  switched  on  again  with  the  green  button,  the  red  LED  goes  out  and  the  green  LED 
indicates standby mode again (reset function). 
 
If the red LED does not go out and the green LED is not lit, there is a fault on the Powerbox or the drive 
motor. In this case, contact an authorised service centre. 
 
 
 
 

 
 
 
 

Содержание 102405

Страница 1: ...PB RX SX 12 HF III Issued 05 2017 PB RX SX 12 Art no 102405 Subject to change Alle Rechte vorbehalten All rights reserved DR BENDER GmbH D 75382 Althengstett Tel 07051 9291 0 Fax 07051 9291 91 We are...

Страница 2: ...2...

Страница 3: ...w Voltage Directive 2006 95 EC The following harmonised standards have been used for assessment of the appliance EN 50144 1 EN 50144 2 1 EN 55014 1 EN 61000 3 2 EN 61000 3 3 EN 55014 2 EN 61029 1 Auth...

Страница 4: ...0 4 3 Operating temperatures 10 5 0 Commissioning 11 5 1 Setting up 11 5 2 Mains connection 11 5 3 Powerbox water connection 11 5 4 Operating the Powerbox 12 5 5 Reversing the rotation of the motor 13...

Страница 5: ...ich may endanger your health or the functionality of the unit if they are not followed The warranty shall become null and void if you cause defects to the unit by non compliance with these instruction...

Страница 6: ...y signs on the machine Wear safety shoes Wear gloves Wear a safety helmet Wear protective goggles Wear ear protection Wear a breathing mask Pull the power plug before work on the device Read the instr...

Страница 7: ...onnection 400 V 802267 Emergency stop button Speed control Mains connection 230 V 802343 Overload indicator LEDs Start button Stop button Water cooling Connection Motor Water cooling Air cooling Opera...

Страница 8: ...come up against steel reinforcements and thus can be optimised according to the progress of the work Here you can run the unit at much higher cutting speeds Attention depends on the tool and in doing...

Страница 9: ...C electromagnetic interference and interference resistance The allowed electromagnetic fields are still emitted Electromagnetic fields may interfere with the operation of critical electronic devices e...

Страница 10: ...consumption 12 000 W Frequency 50 60 Hz Degree of protection IP 67 Cooling medium Air Water Weight 16 5 kg 4 3 Operating temperatures If the system is cooled by water the Powerbox attains the cooling...

Страница 11: ...6 h Only use extension cables with earth conductors and of sufficient diameter If the diameter is too small this may lead to excessive power loss and to overheating of the motor and cable An extension...

Страница 12: ...motor from accidentally restarting Green LED Green LED flashes standby Green LED lit machine on Switch the Powerbox to operating mode with the green start button on the Powerbox Green LED Green LED O...

Страница 13: ...ime press the green start button for approx two seconds until all LEDs are lit on the Powerbox control panel Release the green and the red button again The rotation of the motor has been reversed Foll...

Страница 14: ...14 5 7 Powerbox operating concept Power on Standby green 500 ms Box on ready green LED on Red button on box Motor connected Green button on box...

Страница 15: ...15 5 8 Powerbox fault processing Wait for fault Shut off drive and stop control unit Red LED flashes Wait for green button on Powerbox or automatic reset Clear fault Jump to standby...

Страница 16: ...he motor connectors for dirt and damage 2 Bring motor and box for repair F12 Earth leakage 1 Check the motor connectors for dirt and damage 2 Bring motor for repair F13 F14 Internal hardware fault 1 D...

Страница 17: ...reason This prevents the unit from suddenly starting when unattended Do not use the unit when a part of the housing is missing or defective there is damage to switches lines or plug connections daily...

Страница 18: ...ches the lines or the plug sockets Clean the units after completion of the work Check that no water gets into the units during cleaning Drain the cooling water after using the machine To do so hold th...

Страница 19: ...products must be regularly maintained and cleaned according to the instructions in the user manual The warranty shall become null and void in the event of an intervention by third parties opening the...

Страница 20: ...20 10 0 Spare parts lists 10 1 Powerbox PB RX SX 12...

Страница 21: ...802467 PCB board 1 69 802316 Seal 1 18 802371 Plug connector 2 70 401712 Bushing 2 19 802742 PCB board 2 71 401713 Pin 2 20 401901 Insulation 1 72 802682 Panel plug 1 21 401900 Insulation 1 73 801147...

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