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WILDEN PUMP & ENGINEERING, LLC

WIL-10260-E-02

SECTION 2

WILDEN PUMP DESIGNATION SYSTEM

NOTE:

MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.

Viton

is a registered trademarks of DuPont Dow Elastomers.

T4 OR A4 METAL MATERIAL CODES

SPECIALTY CODES

AIR SYSTEM BASE TYPE

A =

ACCU-FLO™

T =

TURBO-FLO™

WETTED PARTS
& OUTER PISTON

AA  =   ALUMINUM / ALUMINUM
SS  =   STAINLESS STEEL / STAINLESS STEEL
WW  =  CAST IRON / CAST IRON
WM  =  CAST IRON / MILD STEEL

AIR CHAMBER/
CENTER SECTION

A =

ALUMINUM

C =

PTFE-COATED

ALUMINUM

M =

MILD

STEEL

N =

NICKEL-PLATED

ALUMINUM

P =

POLYPROPYLENE

CENTER BLOCK / CENTER SECTION

A =

ALUMINUM

= PTFE COATED ALUMINUM

= NICKEL PLATED ALUMINUM

P =

POLYPROPYLENE

AIR VALVE

= ALUMINUM

B =

BRASS

C =

PTFE

COATED

= BRASS W/OIL BOTTLE

= NICKEL PLATED BRASS

S =

STAINLESS

STEEL

DIAPHRAGMS

BNS  =  BUNA-N (Red Dot)
BNU  =   BUNA-N, ULTRA-FLEX™ (Red Dot)
EPS  =  EPDM (Blue Dot)
EPU  =   EPDM, ULTRA-FLEX™ (Blue Dot)
FSS =

SANIFLEX™
[Hytrel

(Cream)]

NES  =  NEOPRENE (Green Dot)
NEU  =   NEOPRENE, ULTRA-FLEX™ (Green Dot)
PUS =  POLYURETHANE (Clear)
TEU = PTFE W/EPDM

BACK-UP

(White)

TNU = PTFE W/NEOPRENE

BACK-UP

(White)

TSU = PTFE W/SANIFLEX™ BACK-UP (White)
VTS =

VITON

(White Dot)

VTU =

VITON

, ULTRA-FLEX™ (White Dot)

WFS = WIL-FLEX™ [Santoprene

(Orange Dot)]

VALVE BALL

BN  =  BUNA-N (Red Dot)
EP  =  EPDM (Blue Dot)
FS =

SANIFLEX™
[Hytrel

(Cream)]

NE = NEOPRENE (Green Dot)
PU = POLYURETHANE

(Brown)

TF = PTFE

(White)

VT = VITON

(White Dot)

WF =

WIL-FLEX™ [Santoprene

(Orange Dot)]

VALVE SEAT

A =

ALUMINUM*

BN  =  BUNA-N (Red Dot)
EP  =  EPDM (Blue Dot)
FS =

SANIFLEX™
[Hytrel

(Cream)]

H =

ALLOY

M = MILD

STEEL*

NE = NEOPRENE (Green Dot)
PU = POLYURETHANE

(Brown)

S =

STAINLESS

STEEL*

VT = VITON

(White Dot)

WF =

WIL-FLEX™ [Santoprene

(Orange Dot)]

*No valve seat o-ring required.

VALVE SEAT O-RING

FS = FLUORO-SEAL™
TF = PTFE

(White)

0003 Spark

free

0010

Spark free, SS outer piston

0014 BSPT
0015 Spark

free,

BSPT

0023 Wing

nuts

0030 Screen

based

0033

Screen based, spark free

0036 Screen

based,

BSPT

0037

Screen based, spark free, BSPT

0044 Stallion

, balls & seats ONLY

0045 Stallion

, shaft & bumpers ONLY

0046 Stallion

, internals, BSPT

0048 Stallion

, internals

0050 Stallion
0051 Stallion

, BSPT

0067

Saniflo™ FDA, Wil-Gard II™ 220V

0070 Saniflo™

FDA

0076 Saniflo™

FDA,

Stallion

internals

0079

Tri-clamp fittings, wing nuts

0080 Tri-clamp

fittings

ONLY

0090 UL

listed

0091

UL listed, Wil-Gard II™ 110V

0092

UL listed, screen based

0100 Wil-Gard

II™

110V

0102

Wil-Gard II™ sensor wires ONLY

0103 Wil-Gard

II™

220V

0104

Wil-Gard II™ 110V, spark free

0105

Spark free, Wil-Gard II™ 220V

0108

BSPT, Wil-Gard II™ 220V

0109

Spark free, BSPT, Wil-Gard II™ 220V

0113 Stallion

, internals, spark free, BSPT

0120

Saniflo™ FDA, Wil-Gard II™ 110V

0124

Saniflo™ FDA, Accu-Flo™, 24 V DC x-proof coil, Intl.,
PTB approved

0127

Saniflo™ FDA, Accu-Flo™, 110V AC coil

0128

Saniflo™ FDA, Accu-Flo™, 24 V AC / 12V DC coil

0129

Saniflo™ FDA, Accu-Flo™, 24V AC / 12V DC x-proof coil

0130

Saniflo™ FDA, Accu-Flo™, 110V AC x-proof coil

0143

Accu-Flo™, 110V AC x-proof coil, BSPT

0144

Accu-Flo™, 110V AC coil, BSPT

0145

Accu-Flo™, 110V AC x-proof coil, Wil-Gard II™ 110V

0147

Accu-Flo™, 24V DC coil, spark free, BSPT

0150

Accu-Flo™, 24V DC coil

0151

Accu-Flo™, 24V AC / 12V DC coil

0153

Accu-Flo™, 24V AC / 12V DC x-proof coil

0154

Accu-Flo™, 24V DC x-proof coil

0155

Accu-Flo™, 110V AC coil

0156

Accu-Flo™, 110V AC x-proof coil

0157

Accu-Flo™, 24V DC x-proof coil, Intl. PTB approved

0158

Accu-Flo™, 24V DC x-proof coil, Intl., PTB approved, BSPT

0159

Accu-Flo™, 24V DC coil, Intl., PTB approved, DIN flange

0160

Accu-Flo™, 24V DC coil, BSPT

0161

Accu-Flo™, 24V DC x-proof coil, BSPT

0162

Accu-Flo™, 24V AC / 12V DC coil, BSPT

0164

Accu-Flo™, 110V AC coil, Wil-Gard II™ sensor wires ONLY

0166

Accu-Flo™, 24V DC coil, Wil-Gard II™ 110V

0167

Accu-Flo™, 24V AC / 12V DC coil, Wil-Gard II™ 110V

0168

Accu-Flo™, 110V AC coil, Wil-Gard II™ 110V

0169

Accu-Flo™, 110V AC coil, PFA coated hardware

0180

Accu-Flo™, 24V AC / 12V DC coil PFA coated hardware

0181

Accu-Flo™, 24V AC / 12V DC x-proof coil,
PFA coated hardware

0183

Accu-Flo™, 24V AC / 12V DC x-proof coil,
Wil-Gard II™ 110V

0184

Accu-Flo™, 24V DC coil, PFA coated hardware

0185

Accu-Flo™, 24V DC x-proof coil, PFA coated hardware

0194

Accu-Flo™, 24V DC coil, spark free

0195

Accu-Flo™, 24V DC x-proof coil, spark free

0196

Accu-Flo™, 24V AC / 12V DC coil, spark free

0197

Accu-Flo™, 24V AC / 12V DC x-proof coil, spark free

0198

Accu-Flo™, 110V AC coil, spark free

0199

Accu-Flo™, 110V AC x-proof coil, spark free

0360

Accu-Flo™, 24V DC coil, DIN flange

0363

Accu-Flo™, 110V AC coil, Stallion

internals (balls & seats)

0206

PFA coated hardware, Wil-Gard II™ sensor wires ONLY

0231 Stallion

, externals (screen)

0232

SS outer piston, SS clamp bands and hardware

0233 Stallion

, externals (screen), BSPT

0315

PFA coated hardware, BSPT

0330 Wing

nuts,

BSPT

0502

PFA coated hardware

0504 DIN

flange

0506

DIN flange, PFA coated hardware

0513 SS

outer

pistons

0603

PFA coated hardware, Wil-Gard II™ 110V

0604

DIN flange, Wil-Gard II™ 220V

0606

DIN flange, PFA coated hardware, Wil-Gard II™ 220V

0608

PFA coated hardware, Wil-Gard II™ 220V

T or A4 X / X X X X X / XXX / XX / X XX /

XXXX

O-RINGS

MODEL

VALVE SEAT

VALVE BALLS

DIAPHRAGMS

AIR VALVE

CENTER BLOCK OR CENTER SECTION

AIR CHAMBERS OR CENTER SECTION

WETTED PARTS & OUTER PISTON

AIR SYSTEM BASE TYPE

SPECIALTY
CODE

(if applicable)

Содержание Wilden Original A4

Страница 1: ...EOM S i m p l i f y y o u r p r o c e s s Engine e ri n g Opera ti o n Maint e n a n ce Original Series METAL Pumps T4 A4 WIL 10260 E 02 REPLACES EOM T4 A4M 4 05...

Страница 2: ...ontrolled 11 B A4 METAL Accu Flo 11 SECTION 7 INSTALLATION OPERATION A Installation Turbo Flo Suggested Installation Drawing 12 B Operating and Maintenance 13 C Principles Behind Accu Flo Pumps 14 D I...

Страница 3: ...ump should be disconnected and all air pressure allowed to bleed from pump Disconnect all intake discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a...

Страница 4: ...09 Spark free BSPT Wil Gard II 220V 0113 Stallion internals spark free BSPT 0120 Saniflo FDA Wil Gard II 110V 0124 Saniflo FDA Accu Flo 24 V DC x proof coil Intl PTB approved 0127 Saniflo FDA Accu Flo...

Страница 5: ...the liquid chamber see shaded area FIGURE 2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm...

Страница 6: ...ID INLET 32 mm 1 1 4 BSP FNPT LIQUID DISCHARGE 19 mm 3 4 BSP FNPT AIR EXHAUST A B C D E F G H J K L M N P R S T DIMENSIONS ITEM METRIC mm STANDARD inch A 391 15 4 B 63 2 5 C 219 8 6 D 442 17 4 E 285 1...

Страница 7: ...FNPT AIR INLET A F G H J B C D E 51 mm 2 TRI CLAMP 51 mm 2 TRI CLAMP 13 mm 1 2 BSP FNPT AIR INLET 19 mm 3 4 BSP FNPT AIR EXHAUST A F G H J K L B C D E DIMENSIONS ITEM METRIC mm STANDARD inch A 391 15...

Страница 8: ...o that daily operation parameters will fall in the center of the pump performance curve LPM Water Discharge Flow Rates SECTION 5B PERFORMANCE CURVES T4 METAL ULTRA FLEX FITTED Height 452 mm 17 4 Width...

Страница 9: ...ied so that daily operation parameters will fall in the center of the pump performance curve LPM Water Discharge Flow Rates SECTION 5D PERFORMANCE CURVES T4 METAL PTFE FITTED Height 442 mm 17 4 Width...

Страница 10: ...mm 1 2 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 98 4 lpm 26 gpm against a discharge pressure head of 2 7 ba...

Страница 11: ...ute See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow curves are for optimal speed conditions only The optimal speed is that speed which provides the maximum flow under...

Страница 12: ...40 psig requires 4 1 bar 60 psig 18 7 Nm3 h 11 scfm air consumption and a pump speed of 115 strokes minute See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow curves are...

Страница 13: ...ation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain Suction lift curves are calibrated for pumps operating at 1 000 305 m above sea level This...

Страница 14: ...ION Selecting a site that is well within the pump s suction lift capability will assure that loss of prime troubles will be eliminated In addition pump efficiency can be adversely affected if proper a...

Страница 15: ...records make it possible to identify pumps that are poorly suited to their applications MAINTENANCE AND INSPECTIONS Since each application is unique maintenance schedules may be different for every pu...

Страница 16: ...rical power is off THE MODEL A4 WILL PASS 4 8 mm 3 16 SOLIDS THE M4 STALLION WILL PASS 13 mm 1 2 SOLIDS WHENEVER THE POSSIBILITY EXISTS THAT LARGER SOLID OBJECTS MAY BE SUCKED INTO THE PUMP A STRAINER...

Страница 17: ...every 50 million cycles Continuous lubrication with a compatible oil is not harmful and will provide longer seal life but it may flush all grease out of the unit A red button on the side of the air v...

Страница 18: ...e If air continually blows out the exhaust in very large quantities the air valve seals may be worn beyond their ability to function In this case the valve must be replaced NOTE Before the valve is sc...

Страница 19: ...4 outlet and is designed for flows up to 81 gpm 307 lpm The model T4 is available in aluminum cast iron or 316 stainless steel wetted parts The air valve is manufactured of brass PTFE coated brass ni...

Страница 20: ...h or by rotat ing the diaphragm by hand remove the diaphragm assembly Step 4 Figure 4 Remove the discharge valve balls and seats from the liquid chambers and inspect for nicks gouges chemical attack o...

Страница 21: ...haft which remains connected to the opposite side diaphragm assembly Figure 9B Repeat disassembly instructions for the opposite liquid chamber Inspect diaphragm assembly and shaft for signs of wear or...

Страница 22: ...is preventing the air valve piston from moving freely Also remove and clean the air valve screen P N 04 2500 03 If the air valve piston does not move freely after the above cleaning the air valve shou...

Страница 23: ...inder ports is maintained see Figure D Reinstall air valve to center block of pump Tighten per the torque specification GLYD RING REPLACEMENT When the Glyd rings become worn they will no longer seal a...

Страница 24: ...tions on this page The following tips will assist in the assembly process Clean the inside of the center section shaft bushing to ensure no damage is done to new seals Stainless bolts should be lubed...

Страница 25: ...ape should overlap approximately 13 mm 1 2 Proceed to install the PTFE tape on the remaining diaphragm The Wilden T4 cast iron pumps require PTFE gasket tape on the liquid chambers P N 04 9502 99 Othe...

Страница 26: ...24 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02 SECTION 9A EXPLODED VIEW PARTS LISTING T4 METAL AIR OPERATED RUBBER TPE OR ULTRAFLEX FITTED...

Страница 27: ...03 04 5000 03 04 5000 02 04 5000 02 04 5000 03 04 5000 03 22 Clamp Band Large 2 04 7300 08 04 7330 08 04 7300 03 04 7330 03 04 7300 08 04 7330 03 04 7300 03 04 7330 08 04 7330 03 04 7300 03 70 04 7330...

Страница 28: ...26 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02 PTFE Assembly SECTION 9B EXPLODED VIEW PARTS LISTING T4 METAL AIR OPERATED PTFE FITTED...

Страница 29: ...03 70 23 Clamp Band Small 4 04 7100 03 04 7100 03 04 7100 03 04 7100 03 04 7100 03 70 04 7100 03 70 24 Discharge Manifold 1 04 5020 01 04 5020 01 04 5020 03 04 5020 02 04 5020 03 70 04 5020 03 70 25 I...

Страница 30: ...28 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02 SECTION 9C EXPLODED VIEW PARTS LISTING A4 METAL ACCU FLO...

Страница 31: ...ifold 1 04 5020 01 04 5020 04 04 5020 03 04 5020 02 04 5020 01 04 5020 04 04 5020 03 04 5020 02 18 Inlet Housing 1 04 5080 01 04 5080 04 04 5080 03 04 5080 02 04 5080 01 04 5080 04 04 5080 03 04 5080...

Страница 32: ...1120 50 N A N A Wil Flex 04 1010 58 N A 04 1080 58 04 1120 58 N A N A Sani ex 04 1010 56 N A 04 1080 56 04 1120 56 N A N A Fluoro Seal N A N A N A N A 04 1200 34 N A PTFE 04 1010 55 N A 04 1080 55 N A...

Страница 33: ...4 22 4 8 40 40 40 32 00 2110 99 155 60 120 110 4 8 08 08 06 840 NEMA 7 UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 00 2110 99 153 12 24 22 7 6...

Страница 34: ...32 WILDEN PUMP ENGINEERING LLC WIL 10260 E 02...

Страница 35: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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