Dover Wilden Advanced Series Скачать руководство пользователя страница 3

WIL-11140-E-03 

WILDEN PUMP & ENGINEERING, LLC

   CAUTION:

  Do  not  apply  compressed  air  to  the 

exhaust port — pump will not function.

   CAUTION:

 Do not over-lubricate air supply 

— 

excess 

lubrication 

will 

reduce 

pump 

performance.

   NOTE: All non lube-free air-operated pumps 

must be lubricated.  Wilden suggests an arctic 5 
weight oil (ISO grade 15). Do no over lubricate 
pump. Excess lubrication will reduce pump 
performance.

   TEMPERATURE LIMITS:

 

Neoprene 

–18°C to 93°C 

0°F to 200°F

 

Buna-N 

–12°C to 82°C 

10°F to 180°F

 

EPDM 

–51°C to 138°C 

–60°F to 280°F

 Viton

®

 –40°C 

to 

177°C 

–40°F 

to 

350°F

 Sanifl ex™ 

–29°C to 104°C 

–20°F to 220°F

 Polytetrafl uoroethylene (PTFE)
 

   

4°C to 104°C 

40°F to 220°F

 

Polyurethane  –12°C to 66°C 

10°F to 150°F

 NOTE: Not all materials are available for all 
models. Refer to Section 2 for material options 
for your pump.

   CAUTION:

 When choosing pump materials, be 

sure to check the temperature limits for all wetted 
components. Example: Viton

®

 has a maximum 

limit of 177°C (350°F) but polypropylene has a 
maximum limit of only 79°C (175°F).

   CAUTION:

 Maximum temperature limits are 

based upon mechanical stress only. Certain 
chemicals will signifi cantly reduce maximum 
safe operating temperatures. Consult Chemical 
Resistance Guide for chemical compatibility and 
temperature limits.

   WARNING:

  Prevention  of  static  sparking  —  If 

static sparking occurs, fi re or explosion could 
result. Pump, valves and containers must be 
grounded to a proper grounding point when 
handling fl ammable  fl uids  and  whenever 
discharge of static electricity is a hazard.

   CAUTION:  Do no exceed 8.6 bar (125 psig) air 

supply pressure [3.4 bar (50 psig) on UL Listed 
pumps].

   CAUTION:

 The process fl uid and cleaning fl uids 

must  be  chemically  compatible  with  all  wetted 
pump components. Consult Chemical Resistance 
Guide.

   CAUTION:

 Pumps should be thoroughly fl ushed 

before installing into process lines. FDA and 
USDA approved pumps should be cleaned and/
or sanitized before being used.

   CAUTION:

 Always wear safety glasses and 

appropriate safety equipment when operating 
pump. If diaphragm rupture occurs, material 
being pumped may be forced out air exhaust.

   CAUTION:

 Before any maintenance or repair is 

attempted, the compressed air line to the pump 
should be disconnected and all air pressure 
allowed to bleed from pump. Disconnect all 
intake, discharge and air lines. Drain the pump 
by turning it upside down and allowing any fl uid 
to fl ow into a suitable container.

   CAUTION:

 Blow out air line for 10 to 20 seconds 

before attaching to pump to make sure all pipeline 
debris is clear. Use an in-line air fi lter. A 5µ (micron) 
air fi lter is recommended.

   NOTE:

  When  installing  PTFE  diaphragms,  it  is 

important to tighten outer pistons simultaneously 
(turning in opposite directions) to ensure tight fi t. 
(See torque specifi cations in Section 7.)

   NOTE:

 Cast Iron PTFE-fi tted  pumps  come 

standard from the factory with expanded PTFE 
gaskets installed in the diaphragm bead of the 
liquid chamber. PTFE gaskets cannot be re-used. 

   CAUTION:  When removing the end cap using 

compressed air, the air valve end cap may come 
out with considerable force.  Hand protection 
such as a padded glove or rag should be used to 
capture the end cap.

   NOTE:

  Before  starting  disassembly,  mark  a  line 

from each liquid chamber to its corresponding air 
chamber. This line will assist in proper alignment 
during reassembly.

   CAUTION:

 Tighten all hardware prior to installation.

S e c t i o n   1

C A U T I O N S — R E A D   F I R S T !

Содержание Wilden Advanced Series

Страница 1: ...T810 WIL 11140 E 03 REPLACES WIL 11140 E 02 EOM A d v a n c e y o u r p r o c e s s Engin e e ri n g Operati o n Mainte n a n ce Advanced Series METAL Pumps...

Страница 2: ...ION 3 HOW IT WORKS PUMP AIR DISTRIBUTION SYSTEM 3 SECTION 4 DIMENSIONAL DRAWING 4 SECTION 5 PERFORMANCE A Performance Curve Rubber 5 B Suction Lift Curve 5 SECTION 6 SUGGESTED INSTALLATION OPERATION T...

Страница 3: ...pumps CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult Chemical Resistance Guide CAUTION Pumps should be thoroughly flushed before i...

Страница 4: ...o n 2 W I L D E N P U M P D E S I G N AT I O N S Y S T E M SPECIALTY CODES 0677 Horizontal Center Ported NPT Threaded 0678 Horizontal Center Ported BSPT Threaded MATERIAL CODES MODEL 810 51 mm 2 ADVA...

Страница 5: ...check valve is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmos pheric pr...

Страница 6: ...WIL 11140 E 03 S e c t i o n 4 D I M E N S I O N A L D R A W I N G DIMENSIONS ITEM METRIC mm STANDARD inch A 554 21 8 B 69 2 7 C 452 17 8 D 508 20 0 E 292 11 5 F 155 6 1 G 66 2 6 H 386 15 2 J 356 14 0...

Страница 7: ...lids 51 mm 2 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 151 lpm 40 gpm against a discharge pressure head of 3...

Страница 8: ...of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below OSHA specifications using the standard Wilden muffler Other mufflers can be...

Страница 9: ...IR OPERATED PUMPS To stop the pump from operating in an emergency situation simply close the shut off valve user supplied installed in the air supply line A properly functioning valve will stop the ai...

Страница 10: ...acements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate records make it possible...

Страница 11: ...E M B L Y TOOLS REQUIRED 6 mm hex head wrench 10 mm box wrench 10 mm hex head wrench 17 mm box wrench 19 mm box wrench 5 16 hex head wrench O ring pick Adjustable wrench CAUTION Before any maintenance...

Страница 12: ...rmance Step 6 Inspect manifold gasket flap valve seat and seat gasket for nicks gouges chemical attack or abrasive wear Step 7 Using a 17 mm wrench remove the fastenersthatconnecttheremaining inlet el...

Страница 13: ...ove the discharge elbow from the liquid chamber Step 13 Using a 10 mm wrench remove the flap valve assembly from the liquid chamber Inspect flap valves for nicks gouges chemical attack or abrasive wea...

Страница 14: ...mbers to the center section Step 18 Remove the liquid chamber to expose the diaphragm and outer piston Step 19 Using a 5 16 hex head wrench remove fasteners that connect the air valve to the center se...

Страница 15: ...he diaphragm piston assembly by turning counterclockwise Step 25 Using a 6 mm hex head wrench loosen the fasteners that connect the air chamber to the center block by turning counterclockwise Step 26...

Страница 16: ...adapter plate from the air chamber Step 29 Next remove the center block adapter plate o ring and inspect for nicks gouges chemical attack or abrasive wear P U M P D I S A S S E M B L Y WILDEN PUMP EN...

Страница 17: ...ports on the face of the air valve body see figure A The piston should also appear to be a dull dark gray in color If the piston appears to be a shiny aluminum color the air valve is probably worn bey...

Страница 18: ...ve to center block of pump Glyd Ring Replacement When the Glyd rings become worn they will no longer seal and must be replaced Center Block Assembly The pump s center block consists of a die cast hous...

Страница 19: ...Assembly 27 1 N m 20 ft lbs Center Block Adapter Plate to Air Chamber 3 8 N m 34 ft lbs Outer Piston 4 5 N m 40 ft lbs Flap Valve Assembly 1 7 N m 15 in lbs Liquid Chamber to Air Chamber 2 7 N m 24 ft...

Страница 20: ...DRAWING A DRAWING C WILDEN PUMP ENGINEERING LLC 18 WIL 11140 E 03 T810 ADVANCED METAL W e t t e d P a t h E X P L O D E D V I E W S e c t i o n 8 E X P L O D E D V I E W A N D PA R T S L I S T I N G A...

Страница 21: ...05 08 08 3705 08 08 3705 08 21 Diaphragm Flap Valve 2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 24 Gasket Seat 4 25...

Страница 22: ...6 15 16 42 46 49 17 3 6 2 11 9 4 5 8 1 7 43 45 36 39 34 35 54 DRAWING A WILDEN PUMP ENGINEERING LLC 20 WIL 11140 E 03 ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN CONVERSION KIT see section 9 T810 ADV...

Страница 23: ...2 08 3705 08 08 3705 08 08 3705 08 08 3705 08 21 Diaphragm Flap Valve 2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 2...

Страница 24: ...W A N D PA R T S L I S T I N G 37 25 27 29 28 26 24 47 37 25 24 26 27 28 29 47 DRAWING B DRAWING C 38 WILDEN PUMP ENGINEERING LLC 22 WIL 11140 E 03 T810 ADVANCED METAL F l a p A s s e m b l i e s E X...

Страница 25: ...2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 24 Gasket Seat 4 25 Seat Flap Valve 4 08 1150 08 08 1150 08 08 1150 08 0...

Страница 26: ...PAD FLAP VALVE HINGE RING MANIFOLD SEALING Neoprene 08 1012 51 08 1395 51 08 1401 51 08 1185 51 08 1195 51 08 1305 51 Buna N 08 1012 52 08 1395 52 08 1401 52 08 1185 52 08 1195 52 08 1305 52 CONVERSI...

Страница 27: ...mes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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