Dover Wilden Advanced Series Скачать руководство пользователя страница 17

A I R   V A L V E   /   C E N T E R   S E C T I O N   D I S A S S E M B L Y

The air valve assembly consists of both the air valve 
body and piston and the center block. The unique 
design of the air valve relies on differential pressure to 
effect the diaphragm shift. It is reliable and simple to 
maintain. The bushing in the center block, along with 
the diaphragm shaft, provides the “trigger” to tell the 
air valve to shift. The following procedure will ensure 
that the air valve on your Wilden pump will provide 
long-lasting trouble-free service.

Air Valve Body And Piston 
Assembly And Disassembly:

The air valve body and piston can be disconnected 
from the pump by removing the four socket head cap 
screws which attach it to the center block. The piston 
in the air valve is aluminum with a dark gray anodized 
coating. The piston should move freely and the ports 
in the piston should line up with the ports on the face 
of the air valve body (see fi gure A). The piston should 
also appear to be a dull, dark gray in color. If the piston 
appears to be a shiny aluminum color, the air valve is 
probably worn beyond working tolerance and should 
be replaced.

If the piston does not move freely in the air valve, 
the entire air valve should be immersed in a 
cleaning solution.

[

NOTE

: Do not force the piston by inserting a metal 

object.] This soaking should remove any accumulation 
of sludge and grit which is preventing the air valve 
piston from moving freely. Also, remove and clean the 
air valve screen. If the air valve piston does not move 
freely after the above cleaning, the air valve should be 
disassembled as follows: remove the snap ring from 
the top end of the air valve cylinder and apply an air jet 
to the 3/16-inch hole on the opposite end of the air valve 
face (see fi gure B). 

CAUTION

: The air valve end cap may 

come out with considerable force. Hand protection such 
as a padded glove or rag should be used to capture the 
end cap.

Figure A

Figure  B

WIL-11140-E-03 

15 

WILDEN PUMP & ENGINEERING, LLC

Содержание Wilden Advanced Series

Страница 1: ...T810 WIL 11140 E 03 REPLACES WIL 11140 E 02 EOM A d v a n c e y o u r p r o c e s s Engin e e ri n g Operati o n Mainte n a n ce Advanced Series METAL Pumps...

Страница 2: ...ION 3 HOW IT WORKS PUMP AIR DISTRIBUTION SYSTEM 3 SECTION 4 DIMENSIONAL DRAWING 4 SECTION 5 PERFORMANCE A Performance Curve Rubber 5 B Suction Lift Curve 5 SECTION 6 SUGGESTED INSTALLATION OPERATION T...

Страница 3: ...pumps CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult Chemical Resistance Guide CAUTION Pumps should be thoroughly flushed before i...

Страница 4: ...o n 2 W I L D E N P U M P D E S I G N AT I O N S Y S T E M SPECIALTY CODES 0677 Horizontal Center Ported NPT Threaded 0678 Horizontal Center Ported BSPT Threaded MATERIAL CODES MODEL 810 51 mm 2 ADVA...

Страница 5: ...check valve is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmos pheric pr...

Страница 6: ...WIL 11140 E 03 S e c t i o n 4 D I M E N S I O N A L D R A W I N G DIMENSIONS ITEM METRIC mm STANDARD inch A 554 21 8 B 69 2 7 C 452 17 8 D 508 20 0 E 292 11 5 F 155 6 1 G 66 2 6 H 386 15 2 J 356 14 0...

Страница 7: ...lids 51 mm 2 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 151 lpm 40 gpm against a discharge pressure head of 3...

Страница 8: ...of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below OSHA specifications using the standard Wilden muffler Other mufflers can be...

Страница 9: ...IR OPERATED PUMPS To stop the pump from operating in an emergency situation simply close the shut off valve user supplied installed in the air supply line A properly functioning valve will stop the ai...

Страница 10: ...acements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate records make it possible...

Страница 11: ...E M B L Y TOOLS REQUIRED 6 mm hex head wrench 10 mm box wrench 10 mm hex head wrench 17 mm box wrench 19 mm box wrench 5 16 hex head wrench O ring pick Adjustable wrench CAUTION Before any maintenance...

Страница 12: ...rmance Step 6 Inspect manifold gasket flap valve seat and seat gasket for nicks gouges chemical attack or abrasive wear Step 7 Using a 17 mm wrench remove the fastenersthatconnecttheremaining inlet el...

Страница 13: ...ove the discharge elbow from the liquid chamber Step 13 Using a 10 mm wrench remove the flap valve assembly from the liquid chamber Inspect flap valves for nicks gouges chemical attack or abrasive wea...

Страница 14: ...mbers to the center section Step 18 Remove the liquid chamber to expose the diaphragm and outer piston Step 19 Using a 5 16 hex head wrench remove fasteners that connect the air valve to the center se...

Страница 15: ...he diaphragm piston assembly by turning counterclockwise Step 25 Using a 6 mm hex head wrench loosen the fasteners that connect the air chamber to the center block by turning counterclockwise Step 26...

Страница 16: ...adapter plate from the air chamber Step 29 Next remove the center block adapter plate o ring and inspect for nicks gouges chemical attack or abrasive wear P U M P D I S A S S E M B L Y WILDEN PUMP EN...

Страница 17: ...ports on the face of the air valve body see figure A The piston should also appear to be a dull dark gray in color If the piston appears to be a shiny aluminum color the air valve is probably worn bey...

Страница 18: ...ve to center block of pump Glyd Ring Replacement When the Glyd rings become worn they will no longer seal and must be replaced Center Block Assembly The pump s center block consists of a die cast hous...

Страница 19: ...Assembly 27 1 N m 20 ft lbs Center Block Adapter Plate to Air Chamber 3 8 N m 34 ft lbs Outer Piston 4 5 N m 40 ft lbs Flap Valve Assembly 1 7 N m 15 in lbs Liquid Chamber to Air Chamber 2 7 N m 24 ft...

Страница 20: ...DRAWING A DRAWING C WILDEN PUMP ENGINEERING LLC 18 WIL 11140 E 03 T810 ADVANCED METAL W e t t e d P a t h E X P L O D E D V I E W S e c t i o n 8 E X P L O D E D V I E W A N D PA R T S L I S T I N G A...

Страница 21: ...05 08 08 3705 08 08 3705 08 21 Diaphragm Flap Valve 2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 24 Gasket Seat 4 25...

Страница 22: ...6 15 16 42 46 49 17 3 6 2 11 9 4 5 8 1 7 43 45 36 39 34 35 54 DRAWING A WILDEN PUMP ENGINEERING LLC 20 WIL 11140 E 03 ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN CONVERSION KIT see section 9 T810 ADV...

Страница 23: ...2 08 3705 08 08 3705 08 08 3705 08 08 3705 08 21 Diaphragm Flap Valve 2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 2...

Страница 24: ...W A N D PA R T S L I S T I N G 37 25 27 29 28 26 24 47 37 25 24 26 27 28 29 47 DRAWING B DRAWING C 38 WILDEN PUMP ENGINEERING LLC 22 WIL 11140 E 03 T810 ADVANCED METAL F l a p A s s e m b l i e s E X...

Страница 25: ...2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 24 Gasket Seat 4 25 Seat Flap Valve 4 08 1150 08 08 1150 08 08 1150 08 0...

Страница 26: ...PAD FLAP VALVE HINGE RING MANIFOLD SEALING Neoprene 08 1012 51 08 1395 51 08 1401 51 08 1185 51 08 1195 51 08 1305 51 Buna N 08 1012 52 08 1395 52 08 1401 52 08 1185 52 08 1195 52 08 1305 52 CONVERSI...

Страница 27: ...mes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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