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NT 1101-F00 08.10 A40 - AS40 e

PROBLEM POSSIBLE

CAUSE

SOLUTION

Electric power supply failure.

Check the connections :

There must be 3 phases

The connections are suitable for the voltage
(delta-star)

If possible, check the parameters for the different
motor frequencies (starting torque, power input…)

When the pump has not been used for a long
period of time, the boss of the wheel has not
been dipped in the lubricant.

As it has not been lubricated, it causes a lot of
resistance on start up.

Operate the pump intermittently to try to free the wheel
but do not be too insistent to prevent the reduction
gear from being damaged.

If the wheel remains stuck, contact your local dealer for
instructions.

THE PUMP

WILL NOT

START

Sediments or other substances have built up
inside the hose and are blocking the pump.

Reverse the pump rotation direction or disassemble
the hose.
If the wheel remains stuck, contact your local dealer for
instructions.

The inlet or discharge valve is partially closed.

Open the inlet or discharge valve.

Air is entering the inlet piping.

Check the inlet line.

The pumped liquid is too viscous.
Significant pressure drop at inlet.

Check the inlet line
(see § 2.4 PIPE DIAMETERS).

WEAK FLOW

The pump hose is damaged.

Replace the hose (see § 4.1 REPLACING THE HOSE).

The lubricant is not suitable.

Empty the pump body and replace the lubricant with
one that is recommended by MOUVEX.

The lubricant is dirty or too old.

Empty the pump body and replace the lubricant with a
new MOUVEX lubricant.

Temperature of the pumped fluid is too high.

Check the maximum fluid temperature allowed for the
hose material.

TEMPERATURE

TOO HIGH

Pump speed too high.

Reduce speed.

Lubricant is not suitable.

Empty the pump body and replace the lubricant with
one that is recommended by MOUVEX.

Chemical incompatibility between the hose and
the pumped fluid.

Check the compatibility of the hose with the fluid and
replace the hose with another one made of suitable
material.

Temperature of pumped fluid too high.

Check the maximum temperature permitted for the
hose.

The discharge pressure is too high.

Check the maximum pressure allowed for the pump.
Reduce pressure drop at discharge.

HOSE LIFE TOO

SHORT

Pump speed is too high.

Reduce speed.

The pumped fluid contains impurities or
sediments.

Reverse the pump rotation direction and use the upper
port for inlet.

THE HOSE IS

PULLED INTO

THE PUMP

BODY AT INLET

Clamp

is not sufficiently tightened.

Retighten the clamp.

7. TROUBLESHOOTING

Содержание PSG A40

Страница 1: ...NCE INSTRUCTIONS 1101 F00 e Section 1101 Effective August 2010 Replaces July 2010 Original instructions Your distributor Z I La Plaine des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com ...

Страница 2: ...r major property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage NOTICE Indicates special instructions which are very important and must be followed SAFETY INFORMATIONS WARNING CAUTION DANGER NOTES T...

Страница 3: ...model 1 OVERALL DIMENSIONS with PN16 flanges with PN20 flanges 18 055 with PN16 flanges A 1 4 with PN20 flanges A 1 4 4 holes Thermal sensor emplacement to choose according rotation direction see ATEX Instructions Pump plate S P 4 holes 4 holes ...

Страница 4: ...odel 1 OVERALL DIMENSIONS continued with PN16 flanges with PN20 flanges with PN16 flanges A 1 4 with PN20 flanges A 1 4 4 holes Thermal sensor emplacement to choose according rotation direction see ATEX Instructions Pump plate S P 4 holes 4 holes ...

Страница 5: ... remains within design limits Therefore it is difficult to give general and precise directions However we recall that it is never prejudicial to plan for wide piping diameters particularly regarding the intake For the discharge it is also possible to plan for a diame ter equal to that of the pump s orifices and on the inta ke for a wider diameter if suction is very strong In the case of viscous pr...

Страница 6: ...on the suction side Because of the operating principle of the pump using it with suction pressure lower than the atmospheric pres sure will cause a resulting loss of flow more or less in line with the conditions of the application hose material rotation speed temperature etc In order for the pump to generate the normally required flow MOUVEX recommends using a vacuum draw kit inside the body of th...

Страница 7: ... be protected by appropriate circuit breakers and fuses Connect the regulatory ground connections Check the direction of rotation This fundamental checking of the pump must be done without any product with the inlet and outlet circuit open to the air for example to avoid any risk of an unexpec ted pressure rise Start the pump empty to check the cor rect operation of the connections and check that ...

Страница 8: ...s necessary to ensure that the consistency of the deposi ted products will not affect the start up of the pump 3 5 Starting up the pump Before starting up the pump always ensure that the pum ping conditions are correct with the corresponding valves open especially the inlet valve For use at temperatures below 0 C 32 F specific pre cautions must be taken Refer to LUBRICATION 3 6 Shutting down the p...

Страница 9: ... clamp 9 8 Remove the hose clamp 8 9 Remove the hose clamp 7 10 Remove the nipple 6 NOTES To insure an optimal life cycle of the hose it is recom mended to replace the worn lubricant by some new lubricant during any replacement of hose The hose may contain a certain volume of the pumped fluid but this will be expelled when restarting the pump Evacuation of this fluid may also be carried out by run...

Страница 10: ...the inlet port of the pump body 1 4 Operate the pump intermittently until the hose 16 is completely inserted in the body 1 so that the same length protrudes from both ports of the body WARNING Do not operate without guard in place NEVER INSERT THE HOSE OR RUN THE PUMP WITHOUT ITS COVER AND ITS WIN DOW IN PLACE 16 1 WARNING The weight ot the parts can be dangerous and may provoke bodily injuries or...

Страница 11: ...ainst the flange 47 12 Tighten the hose clamp 8 the screw should be tigh tened to the stop onto the nipple 6 13 Tighten the hose clamp 9 the screw should be tigh tened to the stop onto the hose 16 TOP PORT Repeat the previous steps from 1 to 13 4 1 5 FILLING WITH LUBRICANT 1 Loosen the plug 124 2 Fill the pump body with the lubricant see LUBRICATION 3 Screw the plug 124 Run the pump for a few minu...

Страница 12: ... pump body 1 while keeping setting distance as indicated on the following diagram 6 After checking that the expansible hub is properly cen tered with regard to the wheel thickness gradually tighten screws 19a while keeping wheel alignment correct 4 3 Replacing the shoes To replace the shoes 5 the pump hose must be disas sembled see REPLACING THE HOSE 4 3 1 DISASSEMBLING THE SHOES 1 Partially untig...

Страница 13: ...edly 3 Drain the pump of his lubricant following the instruc tions of the DISASSEMBLING THE HOSE 4 Loosen the screws 37 and remove the washers 38 5 Remove the window 15 6 Remove the window seal 46 7 Partially untighten the screw 28 8 Place the suitable number of shims 4 see SHIMMING THE SHOES 9 Tighten the screw 28 check that the shoe 5 is correctly aligned with the wheel 3 see ASSEMBLING THE SHOE...

Страница 14: ...icated in LUBRICATION 3 Screw the plug 124 NOTES Handle the lubricant with care Wear suitable clothes and protect yourself from pump lubricant spatters THEPUMPLUBRICANTISVERYSLIPPERY AND MAY CAUSE SERIOUS INJURY ANY SPILLS MUST BE CLEANED UP CAUTION Slippery lubricant Spills should be cleaned up 4 MAINTENANCE OPERATIONS continued ...

Страница 15: ...0 25000 30000 0 5 1 0 1 6 2 1 2 6 3 1 3 6 4 1 4 7 5 2 5 7 6 2 6 7 7 2 Flowrate m3 h Max viscosity cps 5 bar 7 5 bar 10 bar 15 bar Continuous service Intermittent service Max service 122 F Max service 140 F Max service 158 F Max service 176 F 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Rotation speed rpm Motor power US HP 0 20000 40000 60000 80000 100000 120000 1400...

Страница 16: ...for a service pressure up to 5 bar 72 5 psi For higher pressure value one or more removable shims must be placed under the shoes Similarly for using the equipment at a lower service pressure one or more removable shims should be removed from below the shoes The number of removable shims to be added to the pre shimming shims is specified in the table below 5 2 3 PUMP NOT PRE SHIMMED IN THE FACTORY ...

Страница 17: ...nitored so that it can be replaced before any breakdown should occur Preventive replacement is advisable Temperature threshold values for the liquid pumped depend directly on the materials that make up the hose Refer to technical characteristics on the cover page for the corresponding values It is important to note that the temperature of the pumped liquid influences the limits of use of the pump ...

Страница 18: ...sure drop at inlet Check the inlet line see 2 4 PIPE DIAMETERS WEAK FLOW The pump hose is damaged Replace the hose see 4 1 REPLACING THE HOSE The lubricant is not suitable Empty the pump body and replace the lubricant with one that is recommended by MOUVEX The lubricant is dirty or too old Empty the pump body and replace the lubricant with a new MOUVEX lubricant Temperature of the pumped fluid is ...

Страница 19: ...bezogen auf mechanische und elektrische Risiken die für rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 94 9 EG 23 März 1994 wie umgesetzt im nationalen Recht in Bezug auf Ausrüstungen für den Einsatz in explosionsgefährdeter Atmosphäre Die Konformität hat Geltung durch Anwendung folgender Normen NF EN 1127 1 1997 NF EN 13463 1 200...

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