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GCW-1

DougMac.com

9

 

START UP 

IMPORTANT: LOCATE AND REMEMBER WHERE YOU’RE ELECTRICAL DISCONNECTS ARE. 

Some of the following steps will be performed in the electrical panel enclosure. We recommend disconnection 

of all incoming power before doing any service in the electrical enclosure. Please Be Cautious!

 

6

With incoming electrical power disconnected or turned off, remove electrical panel enclosure 

cover. Turn all thermostats to the lowest or off position (turning knobs in the counter 

clockwise direction).

 

6

Locate and make sure the drain and pump petcock is in the closed position. The pump 

petcock will remain in the closed position from now on unless service is needed on the pump.

 

6

Shut off all breakers going to the heaters if electrically heated (breakers will be marked 

WASH HEATER, RINSE HEATER).

 

6

With electrical enclosure panel cover still off, turn incoming power back on. Make sure the 

circuit breaker marked PUMP and breaker marked 120 is in the on position. APPLIES TO U.S. 

MODELS ONLY (BE VERY CAUTIOUS THIS IS NOW A HOT PANEL).

 

6

Turn the On/Off/Fill Switch to the Fill position and release it. At this point the machine will 

start to fill. If it doesn’t fill to the overflow, reprogramming of the auto fill may be necessary 

(refer to Programming the 1827 Board). You must also make sure the incoming water 

pressure is in-between 20psi to 30psi flow pressure as stated in the Recommend Installation 

Guide. Note: incoming water pressure over 30 psi will void warranty to related items.

 

6

Select the Short Wash Cycle and push the Start Button, the wash pump should start running 

at this point. If pump doesn’t start running, check that all fuses are in (if applicable) and all 

breakers marked PUMP and 120 are in the on position. With pump running, check pump 

rotation, looking at the rear of the pump motor, the fan should be rotating in a clockwise 

direction. If pump is not rotating in the correct direction reversal of electrical phases will be 

necessary (contact your electrician or Douglas Machines for details).

 

6

Now its time to fill the rinse tank. Depress the Start button, the machine will now run through 

a complete cycle. A complete cycle entails, wash (pump running), rinse (pump not running, 

rinse solenoid valve open), and a one- (1) minute dwell & steam extraction (during dwell the 

machine can not be restarted). Please note while the machine is in the rinse and dwell period 

you will not see any readings on the jet pressure gauge. To ensure the rinse tank is filled, 

you need to physically hear water spraying inside the wash cabinet after the wash pump 

has stopped running. You may need to run more than one –(1) cycle to accomplish this.  

CAUTION: Before proceeding to the next step, make sure you can hear water spraying in the 

cabinet after the wash pump stops running. If not heater damage may occur, warranty will 

be void to related items.

 

6

Now it’s time to set the thermostats. We’re looking for a reading on the temperature gauges 

to be 150 degrees wash temperature and 190 degrees rinse temperature. Turning the 

thermostat knobs in a clockwise motion, and using top dead center as our indicator, increase 

Содержание GCW-1

Страница 1: ...GCW 1 OPERATION GUIDE ...

Страница 2: ... is a publication of Douglas Machines Corp Service Department Future editions will reflect changes in procedures or technical details Use and duplication of this document is encouraged For technical assistance please call 1 800 331 6870 ...

Страница 3: ...k into the washer keep hands away from the door edges Keep hands on the horizontal bars inside of the rack Do not hold racks on the vertical support bars or outside edges Push the rack with both hands Never strain yourself to move racks if racks are too heavy unload some product Always use Caution Use mats to help reduce slip hazards Ensure that float switches and level probes are well maintained ...

Страница 4: ... IMPORTANT 5 PRE INSTALLATION 5 DELIVERY 6 SAFETY PRECAUTIONS 7 DO S AND DO NOT S 8 START UP 9 LOCATE THEM BOTH 9 OPERATION 11 MAINTENANCE 12 PROGRAMMING 14 1827 PC BOARD 14 PROGRAMMING THE TOUCH PAD PC BOARD 16 CONTENTS ...

Страница 5: ...personnel should comply with the Installation Codes for Gas Burning Appliances and Equipment CAN I B 149 1 and B 149 2 and any local codes or approvals 6 The installation of washers equipped with casters These washers shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z2 1 69 or latest and a quick connect device that complies with the Stan...

Страница 6: ...on if claim is filed 6 Douglas Machines Corp cannot accept responsibility for lost or damaged merchandise suffered in transit The carrier assumes full responsibility for delivery in good order however we are prepared to assist you in any action needed regarding shipping damage Electrical Connections Upon receiving your machine all wire connections in the electric panel pump motor and electric heat...

Страница 7: ... AUDIBLE ALARM TO SIGNAL IF DETERGENTS AND SANITIZERS ARE NOT AVAILABLE FOR DELIVERY TO THE RESPECTIVE WASHING AND SANITIZING SYSTEM This manual will help with troubleshooting and the replacement of parts For parts or technical assistance please call Douglas Machines Corporation at 800 331 6870 and ask for the Service Department Please have your Serial Number available to assist with the call If t...

Страница 8: ... enclosures are closed before using the machine DO NOT S 6 Attempt to perform any maintenance repairs or adjustments unless the supply power has been shut off and locked out first 6 Open door during machine cycle There may be a delay between cycle steps so ensure cycle is complete by visually checking that the Run light in not illuminated 6 Hose down any electrical components 6 Remove any access p...

Страница 9: ...si will void warranty to related items 6 Select the Short Wash Cycle and push the Start Button the wash pump should start running at this point If pump doesn t start running check that all fuses are in if applicable and all breakers marked PUMP and 120 are in the on position With pump running check pump rotation looking at the rear of the pump motor the fan should be rotating in a clockwise direct...

Страница 10: ...d temperature gauge reading 6 At this point your heat source should be engaged If electrically heated the wash and rinse heater contactors will be engaged If gas heated the burner or burners will fire If steam heated the steam solenoids will open If you are not sure or if the specific heat source is not on and the unit is not heating up contact Douglas Machines for assistance 6 Now that every thin...

Страница 11: ... have the open end of the item being washed situated to drain all the water back into the wash tank of the machine This means that you ll have the open end facing down Now that we ve filled the machine let it heat up put detergent in it and loaded it It s time to start washing All you have to do is choose you re desired wash cycle time To do this select short four 4 minute cycle medium six 6 minut...

Страница 12: ...is not to allow the heat source or pump motor to turn on unless the wash tank is full of water Clean the metal tip of this probe with some sort of scouring pad Remove all scale and residue Failure to do this will void warranty to related items 6 If your machine has an electric heater or heaters in the wash tank it s time to clean those now The heater coils will be located directly under the low wa...

Страница 13: ...uilding up on the interior walls of the machine chances are they re also building up in the piping This could impair washing ability You ll need to use some sort of lime and scale removal chemical Whatever you decide to use please make sure it s safe to use on stainless steel bronze and brass If you have any questions on what to use or how to use it do not hesitate to contact Douglas Machines Corp...

Страница 14: ...s the medium pot and the Short switch selects the short pot Routine Operation Connections Be aware that the board also controls a Fill cycle Note that the Fill cycle turns on the Fill valve and waits until the water level in the machine reaches the level probe At this point the Fill valve is left on for the pre programmed time to fill above the probe and then turned off Setting the Times To set ti...

Страница 15: ...on is located on the right hand side just below the Program LED and labeled with the letters PGM Push in the PGM button but do not hold the button down as it will then execute a test Mode When the Program light located above the button begins to flash turn the Off On Fill switch to the Fill position The solenoid valve then opens and the machine begins to fill When the water reaches the overflow le...

Страница 16: ... program mode or make any changes to the following functions In order to exit the program mode you may scroll through the remaining functions or depress the stop button for two seconds 6 1 Auto Fill Time 6 2 Heater Delay preset at 15 seconds 6 3 Short Wash Cycle Time preset at 4 minutes 6 4 Medium Wash Cycle Time preset at 6 minutes 6 5 Long Wash Cycle Time preset at 8 minutes 6 6 Rinse Time prese...

Страница 17: ...S IMPORTANT NUMBERS FOR WARRANTY WORK YOU MUST CALL DOUGLAS MACHINES CORP AT 800 331 6870 AND WE WILL ISSUE A PURCHASE ORDER TO THE LOCAL SERVICE AGENT FOR PART OR TECHINCAL SUPPORT PLEASE CALL DOUGLAS MACHINES CORP AT 800 331 6870 ...

Страница 18: ... KITS Save money and reduce down time by having the parts on hand with our Platinum Gold Silver kits All the resources you ll ever need in one place PARTS SERVICE 800 331 6870 www dougmac com For Partnering with Douglas Washing Sanitizing Systems ...

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