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Alarm groups 11, 16, 21 and 26

Alarm number

Name

Description

Pressure control lower threshold Pump

1 / 2 / 3 / 4

Warning, the set pressure threshold of

regulation not being reached

Pressure control upper threshold Pump

1 / 2 / 3 / 4

Warning, the set pressure threshold of

regulation being exceeded

FREE

Critical thermal status Motor 1 / 2 / 3 / 4

Thermal status of the motor of pump 1 /

2 / 3 / 4 at 100 %

Critical thermal status Motor 1 / 2 / 3 / 4

Thermal status of the frequency converter

of pump 1 / 2 / 3 / 4 at 100 %

FREE

Service interval 1 pump 1 / 2 / 3 / 4 due:

Service interval every 1000 operating

hours

Service interval 2 pump 1 / 2 / 3 / 4 due:

Service interval at 3960 operating hours

Service interval 3 pump 1 / 2 / 3 / 4 due:

Service interval at 7920 operating hours

Service interval 4 pump 1 / 2 / 3 / 4 due:

Service interval at 15840 operating hours

Service interval 5 pump 1 / 2 / 3 / 4 due:

Service interval at 23760 operating hours

Service interval 6 pump 1 / 2 / 3 / 4 due:

Service interval at 39600 operating hours

Cleaning/ changing air filter

Eco

PUC MC

M / E1 / E2 / E3

Service interval at 2000 operating hours

Visualizer

05/2017

EcoPUC MC - MCU00003EN

44/68

Содержание EcoPUC MC

Страница 1: ...EcoPUC MC Electrical Pump Control System MCU00003EN V03 F30400001V www durr com Operation manual...

Страница 2: ...ephone 49 7142 78 0 Internet www durr com Transmission and duplication of this document as well as use and sharing of its contents are not permitted without express written approval Violations will be...

Страница 3: ...rations can deviate from the technical con struction Validity range of the document This document describes the products with the fol lowing material numbers F30400001V EcoPUC MC EcoPUC MC Extension A...

Страница 4: ...rk area 23 8 4 Menu bar 23 8 5 System settings 23 8 5 1 Overview 23 8 5 2 Reset password 24 8 5 3 Change password 24 8 5 4 Screen cleaning 25 8 5 5 USB functions 25 8 5 6 Log on and Log off 25 8 5 7 S...

Страница 5: ...12 Replacement parts tools and accesso ries 53 12 1 Replacement parts 53 12 2 Tools 53 12 3 Accessories 54 12 4 Order 54 13 Index 55 Appendix 58 A Interfaces 59 05 2017 EcoPUC MC MCU00003EN 5 68...

Страница 6: ...structions manual DANGER High risk situation that can lead to serious inju ries or death WARNING Medium risk situation that can lead to serious injuries or death CAUTION Low risk situations that can l...

Страница 7: ...the control system within the approved technical data 11 Technical data Mount the control system on the wall or on a base using the provided holes in the control system 5 2 Assembly Wrong use Improper...

Страница 8: ...inst reconnection Close material supply lines Relieve the pressure on material lines Secure against reconnection Emergency shutdown Fig 4 Main switch 1 Put the main switch 1 on OFF The control system...

Страница 9: ...and Safety Regulations Directives and rules of engineering Applicable accident prevention regulations The system operator is responsible for the fol lowing tasks on equipment and components Operating...

Страница 10: ...4 Duct for hoses and cables 5 Electro pneumatic components 6 Connection for base Main cabinet and extension cabinet rear view Fig 7 Main cabinet and extension cabinet rear view 1 Holes for wall mount...

Страница 11: ...9 Proportional valve terminal Extension cabinet Fig 9 Extension cabinet interior view 1 Line filter 2 Frequency inverter 3 Power switch 4 Control for control system fan 5 24 V load monitoring 6 Thermi...

Страница 12: ...hes the power supply on or off The switch switches off the system in an emergency situation Controls on the extension cabinet Fig 12 Controls on the extension cabinet 1 Off 2 On Item Operation 1 The i...

Страница 13: ...ontrol System Circuit Diagram Base optional ATEX control panel for external operation optional Indicator light for status display optional Inspect delivery on receipt for completeness and integrity Re...

Страница 14: ...lectrical voltage present on components and lines Live components are wired with orange lines There is the danger of electrical shock on contact with live components which can cause death Before carry...

Страница 15: ...e cabinet Use anchor bolts M 8 Ensure that the cabinet is seated firmly Follow the circuit diagram Applicable docu ments Fig 13 Main cabinet rear side 1 Mark bore holes on the wall Bore distances 550...

Страница 16: ...Safety boots 1 Connect the channels 1 and 2 for external emergency stop e g Emergency Stop button 2 Connect the channels 1 and 2 for emergency stop from a higher level control 3 Connect channels 1 an...

Страница 17: ...ol system see circuit diagram Connection for feed and external Appli cable documents 6 Commissioning 6 1 Safety recommendations DANGER Danger due to electrical voltage When the supply voltage is switc...

Страница 18: ...Operation 7 1 Safety recommendations DANGER Danger due to electrical voltage When the supply voltage is switched off there is electrical voltage present on components and lines Live components are wi...

Страница 19: ...on the operator panel Error messages are acknowledged Fig 17 Switching on control system 3 Press On 1 The control system is switched on Switching on extension cabinet Fig 18 Extension cabinet control...

Страница 20: ...e and Pro duction mode of the pump Select interval mode only possible in Stand by mode Enable filter maintenance Enable External operating mode External operating mode Process functions are controlled...

Страница 21: ...three areas Fig 24 Operator interface 1 Header row 2 Work area 3 Menu bar 8 2 Header row Fig 25 Header row 1 Active mode 2 User level 3 Pumps 1 to 4 4 Language 5 Date and clock time 6 Alarm notificat...

Страница 22: ...pump is shown with a green border 3 Exit the window using the button 2 The header row indicates the active pump with a black border Pump status Symbol Color Meaning Gray Switched off Green Stand by m...

Страница 23: ...on is only displayed if the values entered are correct 8 4 Menu bar Fig 31 Menu bar 1 System settings 2 Pump settings 3 Parameter management 4 Measured values 5 System monitoring 6 Alarm history 7 Ack...

Страница 24: ...ds are reset to factory settings 5 Exit the window again using the button 3 8 5 3 Change password Personnel System operator User level 3 required 1 Open Change password menu using the button Fig 35 Ch...

Страница 25: ...are stored in the Flash memory of the control system If the control system must be replaced the setup data can be loaded from the USB data carrier Trace data Measured values are recorded in a CSV fil...

Страница 26: ...evel can also be changed through the symbol in the header row 8 2 Header row 8 5 7 Setting Date and Clock Time Personnel System operator Fig 41 Setting Date and Clock Time 1 Tap field 1 The input wind...

Страница 27: ...window is opened Fig 46 IP settings PLC interface 9 Adjust IP address to the address range of the parent control only if nec essary Enter IP address and port number 1 10 Tap button 2 IP settings are c...

Страница 28: ...gs are saved Touch Display is con nected to PLC Menu of the Touch Display closes 8 5 9 Flow chart of the external interface The following charts are examples for flow charts of the external interface...

Страница 29: ...1 activated 4 m_OpP1 Pump 1 ready for operation no fault etc 5 m_StartP1 Start pump 1 6 m_RunP1 Feedback pump 1 running Switching over standby production pump 1 local Fig 54 Switching over standby pr...

Страница 30: ...ActSelValueP1 Transmit analog value flow rate in ml min 16 Bit integer 8 5 10 Set language Personnel System operator Fig 57 Set language 1 Tap field 1 The drop down list opens 2 Tap the desired langua...

Страница 31: ...tive Production mode is not active Pump is in Stand by mode Tapping starts the Production mode 7 Standby Stand by mode is active Stand by mode is not active Pump is in Production mode Tapping starts t...

Страница 32: ...ler Parameter for setting the control pressure for the recirculation controller in Production mode Values between 0 and 5 bar can be parameterized PID parameter P Proportional amplification of the PID...

Страница 33: ...trol pressure recirculation controller bar Set control pressure for the recirculation controller in stand by mode Values between 0 and 5 bar can be parameterized Interval mode Operating the pump at in...

Страница 34: ...the time parameter and the maximum rotational speed of 80 Hz is exceeded the pump switches off An alarm message appears Pressure control lower pressure threshold bar A warning appears if the bottom p...

Страница 35: ...tor 1 Use the button to open the Plant moni toring menu Fig 68 System monitoring 1 Operating hours h 2 Energy consumption Wh 3 Double strokes 4 Reset button Use the button 4 to reset all values of the...

Страница 36: ...P74 13 Alarms Drive 2 Alarms B R Converter P84 14 Emergency Stop pump 2 Local Emergency Stop pump 2 15 Buzzing alarm process pump 2 Local process alarms pump 2 16 Buzzer warnings pump 2 Local warning...

Страница 37: ...ption 0 General power link error Error in the power link connection to the PLC 1 Powerlink connection Drive 1 Error in the power link connection to the frequency converter of the pump 1 2 Powerlink co...

Страница 38: ...p 2 4 24 V fuse Drive 3 Monitoring 24 V fuse Pump 3 5 24 V fuse Drive 4 Monitoring 24 V fuse Pump 4 Alarm group 6 Alarm number Name Description 0 USB Error Error while reading from the USB stick 1 Err...

Страница 39: ...EPF1 External error in LT or local connection 9 Frequency converter Overcurrent OCF Over current 10 Frequency converter Precharge CrF Error of the load relay 11 Frequency converter Speed fdback loss S...

Страница 40: ...e control bLF 3 phase loss of the brake motor 36 FREE 37 FREE 38 Frequency converter External fault com EPF2 External interruption in the communica tion card 39 FREE 40 FREE 41 Frequency converter Bra...

Страница 41: ...1 FREE 62 FREE 63 FREE 64 Frequency converter input contactor LCF Line contactor error 65 FREE 66 Frequency converter Diff I fault dCF Error in differential current 67 Frequency converter IGBT desatur...

Страница 42: ...nderload Flt ULF Speed underload 101 FREE 102 FREE 103 FREE 104 FREE 105 Frequency converter Angle error ASF Error in pulse wheel setting detected 106 FREE 107 Frequency converter Safety fault SAFF Tr...

Страница 43: ...riggering of maximum pressure gov ernor Pump 1 2 3 4 2 Emergency Stop pump 1 2 3 4 External emergency stop emergency stop triggered from external or fire protec tion pump 1 2 3 4 Alarm groups 10 15 20...

Страница 44: ...r of pump 1 2 3 4 at 100 12 FREE 13 FREE 14 FREE 15 FREE 16 FREE 17 FREE 18 FREE 19 FREE 20 Service interval 1 pump 1 2 3 4 due Service interval every 1000 operating hours 21 Service interval 2 pump 1...

Страница 45: ...ht damage the hearing Before carrying out any work Depressurize pneumatic lines Wear ear protection WARNING Risk of injury from unsuitable replacement parts Parts of third party suppliers may not bear...

Страница 46: ...n module 9 3 2 2 Replace the illumination module 9 3 2 Maintenance work 9 3 2 1 Replace compressed air hoses Personnel Mechanic Protective equipment Eye protection Use ear protection Protective workwe...

Страница 47: ...are allowed to work on control system electrical lines and components WARNING Danger from noise Disconnecting pressurized pneumatic lines cre ates loud noises This might damage the hearing Before carr...

Страница 48: ...power supply 3 Verify no current is present 10 2 2 Disconnect grounding Personnel Qualified electrician Protective equipment Protective workwear Protective gloves Safety boots Fig 71 Grounding bolt in...

Страница 49: ...n and cause serious injuries or death Do not enter the area below hovering loads Wear specified protective equipment Only use approved hoists and stoppers Ensure that the hoists and stoppers have adeq...

Страница 50: ...according to the disposal provisions in force In case of doubt refer to the local disposal authorities Personnel Mechanic Protective equipment Protective workwear Protective gloves Safety boots 1 Cle...

Страница 51: ...quency 50 60 Hz Power Option Value EcoPUC MC X 0750 XX X X X 2 3 kVA EcoPUC MC X 1500 XX X X X 4 2 kVA EcoPUC MC X 3000 XX X X X 7 3 kVA Power Option Value EcoPUC MC X 0750 XX X X X 3 3 A at 3 x 400 V...

Страница 52: ...min 4 mA Electrical current strength max 20 mA Scaling pressure sensor min 0 bar Scaling pressure sensor max 25 bar Isolating switch amplifier digital with lead break detection for maximum pressure g...

Страница 53: ...ent monitoring feed set E18260002 Denomination Material number Current monitoring 24 V DC E18260003 Thermistor motor pro tective conductor dos imeter E44010008 Filter fans F10030030 Outlet filter N350...

Страница 54: ...2 OEL FLEX E09130033 Thermistor motor protective conductor 3 x 1 mm2 OELFLEX E09130024 Connecting cable with M 9 Plug 2 x 0 5 mm2 50 m BLUE E09060639 Base N29090130 12 4 Order WARNING Risk of injury f...

Страница 55: ...8 Contact 3 Control system connect to ground 16 D Data charging 25 securing 25 Date adjustment 26 Depth 50 Dimensions 50 disassembly Extension cabinet 49 Main cabinet 49 Disassembly Base 50 Dismantli...

Страница 56: ...ions 18 Operator interface Overview 21 Operator Interface Header row 21 Operator panel Main cabinet 12 Order 54 Overview Product 6 P Packaging Handling packaging material 13 Parameter adjustment 32 33...

Страница 57: ...Interfaces 52 Operating conditions 51 Technical Data Connections 7 Tools 53 Touch display Setting IP address 26 Training 9 Transport Inspection 13 Type plate 51 U UDP interface activation 26 USB func...

Страница 58: ...Appendix 05 2017 EcoPUC MC MCU00003EN 58 68...

Страница 59: ...INT iSpare_10 Spare 12 0 INT iSpare_12 Spare 14 0 INT iSpare_14 Spare 16 0 INT iSpare_16 Spare 18 0 INT iSpare_18 Spare 20 0 BOOL m_StOn Station ON 20 1 BOOL m_StExtMode Station External Mode 20 2 BO...

Страница 60: ...Return Valve Pump 3 40 0 INT i_ActFwdPresP4 Forward Pressure Pump 4 42 0 INT i_ActSelValueP4 Actual Motor Frequency or Delivery Rate Pump 4 44 0 INT i_ActRetPresP4 Actual Control Pressure Return Valv...

Страница 61: ...ternal Mode External TRUE 64 2 BOOL m_OpP3 Operative Pump 3 Operative TRUE 64 3 BOOL m_RunP3 Run Pump 3 RUN TRUE 64 4 BOOL m_AckModeP3 Mode Pump 3 Standby FALSE Production TRUE 64 5 BOOL m_AckIntModeP...

Страница 62: ...e_14 Spare 16 0 INT iSpare_16 Spare 18 0 INT iSpare_18 Spare 20 0 BOOL m_relStOn Release switch on EcoPUC from main statio 20 1 BOOL m_AckFault Error acknowledge 20 2 BOOL m_TimeSync Set date and time...

Страница 63: ...re 56 0 INT iSpare_56 Spare 58 0 INT iSpare_58 Spare 60 0 INT iSpare_60 Spare 62 0 BOOL m_RelStOnP1 Release Station Pump 1 On 62 1 BOOL mSpare_62_1 Spare 62 2 BOOL m_StartP1 Start Stop Pump 1 62 3 BOO...

Страница 64: ...5 BOOL m_SelectActValueP3 Select Motor Frequency or Delivery Rate Pump 3 64 6 BOOL mSpare_64_6 Spare 64 7 BOOL mSpare_64_7 Spare 65 0 BOOL m_RelStOnP4 Release Station Pump 4 On 65 1 BOOL mSpare_65_1...

Страница 65: ...Bus alarm CAN PWL etc 3 Desk alarm Emergency stop fuse etc 4 Spare 5 Spare 6 Global Warnings Global Warnings e g USB 7 Spare 8 Spare 9 Spare 10 Spare 11 Spare 12 Spare 13 Spare 14 Spare 15 Spare i_Fau...

Страница 66: ...s P2 Process alarm pump 2 7 Warnings P2 Warnings Pump 2 8 Drive Alarms P3 Drive alarm pump 3 9 Emergency Stop P3 Emergency Stop Pump 3 10 Process Alarms P3 Process alarm pump 3 11 Warnings P3 Warnings...

Страница 67: ...05 2017 EcoPUC MC MCU00003EN 67 68...

Страница 68: ...urr com Transmission and duplication of this document as well as use and sharing of its contents are not permitted without express written approval Violations will be liable for compensation for damag...

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