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Dorner 2200 series, Руководство по установке

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851-583 Rev. E

3

Dorner Mfg. Corp.

2200 Series Gang Drive Conveyors

Warnings - General Safety

A

 WARNING

The safety alert symbol, black triangle with 
white exclamation, is used to alert you to 
potential personal injury hazards. 

A

 DANGER

Climbing, sitting, walking or riding on 
conveyor will cause severe injury.

KEEP OFF CONVEYORS.

A

 DANGER

DO NOT OPERATE CONVEYORS IN AN 
EXPLOSIVE ENVIRONMENT.

A

 WARNING

Exposed moving parts can cause severe 
injury.

LOCK OUT POWER before removing guards 
or performing maintenance.

A

 WARNING

Gearmotors may be HOT.

DO NOT TOUCH Gearmotors.

A

 WARNING

Dorner cannot control the physical 
installation and application of conveyors. 
Taking protective measures is the 
responsibility of the user.

When conveyors are used in conjunction 
with other equipment or as part of a multiple 
conveyor system, CHECK FOR POTENTIAL 
PINCH POINTS and other mechanical 
hazards before system start-up.

A

 WARNING

Loosening stand height or angle adjustment 
screws may cause conveyor sections to drop 
down, causing severe injury.

SUPPORT CONVEYOR SECTIONS PRIOR TO 
LOOSENING STAND HEIGHT OR ANGLE 
ADJUSTMENT SCREWS.

Содержание 2200 series

Страница 1: ...manuals asp DORNER MFG CORP INSIDE THE USA OUTSIDE THE USA P O Box 20 975 Cottonwood Ave TEL 1 800 397 8664 TEL 262 367 7600 Hartland WI 53029 0020 USA FAX 1 800 369 2440 FAX 262 367 5827 851 583 Rev E 2200 Series Gang Drive Conveyors Installation Maintenance Parts Manual ...

Страница 2: ...ow to High Side 22 10 5 13mm Extruded Plastic 23 13 Adjustable Guiding 24 14 Tool Less Adjustable Guiding 25 Flared Side Guiding 26 Flat Belt Stand Mount Assembly 27 Flat Belt Stand Mount Assembly for 2 610mm Conveyors 27 Connecting Assembly without Stand Mount 28 Flat Belt Connecting Assembly with Stand Mount 28 2 51mm to 6 152mm Flat Belt Return Roller 29 8 203mm to 24 610mm Flat Belt Return Rol...

Страница 3: ...ER before removing guards or performing maintenance A WARNING Gearmotors may be HOT DO NOT TOUCH Gearmotors A WARNING Dorner cannot control the physical installation and application of conveyors Taking protective measures is the responsibility of the user When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system CHECK FOR POTENTIAL PINCH POINTS and other ...

Страница 4: ...200 Series Gang Drive Conveyor See Ordering and Specifications Catalog for details A Conveyor B Drive End C Tension End D Belt E Hex Drive Shaft 202 M BB PA D LLLL WW PD D I G Idler Tail Type Belt Type Profile D side Document Language Motor Shaft Position 2200 Series Gang Drive Conveyors Profile A side Drive Tail Type Tracking Mounting Brackets Conveyor Length Conveyor Width ...

Страница 5: ...artup Torque 2 in lb 0 5Nm 3 in lb 0 6Nm 4 in lb 0 7Nm 6 in lb 0 8Nm 8 in lb 0 9Nm 10 in lb 1 1Nm 12 in lb 1 4Nm 14 in lb 1 5Nm 15 in lb 1 7Nm 18 in lb 2 0Nm 20 in lb 2 3Nm Belt Travel 4 0 88 mm per revolution of pulley Maximum Belt Speed 264 ft minute 80 5 m minute Belt Takeup 0 38 10 mm of stroke 0 75 19 mm of belt take up Conveyor Length Reference LL 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16...

Страница 6: ...range conveyor sections Figure 2 by section labels Figure 2 Figure 2 2 At tension end on both sides of conveyor loosen and move cam tracking assemblies I if equipped away from head plates Figure 3 Figure 3 3 Loosen two screws J on both sides of conveyor and then push tail assembly H inward 4 Roll out conveyor belt and place conveyor frame sections Figure 4 item F into belt loop Figure 4 Figure 4 5...

Страница 7: ...ars R with mounting screws N Figure 8 Figure 8 4 Fasten brackets to support stand with mounting screws O washers P and nuts Q 5 Tighten screws N and O to 60 in lb 7 Nm Return Rollers 2 51mm through 6 152mm Wide Conveyors 1 Locate return roller assemblies Exploded views are shown in Figure 9 Figure 9 Figure 9 2 Remove screws Figure 9 item U and clips V from roller assembly 3 Install roller assembli...

Страница 8: ...urface cuts and wear indicate Sharp or heavy parts impacting belt Jammed parts Improperly installed bottom wipers if installed Accumulated dirt in wipers if installed Foreign material inside the conveyor Improperly positioned accessories Bolt on guiding is pinching belt Stalling or slipping indicates Excessive load on belt Conveyor belt or drive timing belt are not properly ten sioned Worn knurl o...

Страница 9: ...lt D sideways AF off of conveyor Belt Installation for Conveyor Without Stands or Gearmotor Mounting Package 1 Orient replacement belt so belt splice leading fingers Figure 14 item AG point in direction of belt travel AE and that outside fingers AH are positioned as shown Figure 14 Figure 14 2 Slide new belt sideways onto conveyor frame assembly 3 If removed slide bottom wiper Figure 13 item AA in...

Страница 10: ...veyor Belt Tracking V Guided Belts V guided belts do not require tracking adjustment Non V Guided Belts Non V guided belt conveyors are equipped with belt tracking cam assemblies Figure 16 item I for belt tracking adjustment Figure 16 Figure 16 When adjusting belt tracking always adjust the discharge end of the conveyor first To adjust belt tracking 1 Ensure tail cover plate screws Figure 16 item ...

Страница 11: ... the other side 10 Remove pulley AR from conveyor frame Part of Tool Kit Part Number 2500M Shipped with conveyors wider than 12 305 mm Pulley Installation 1 Insert pulley Figure 17 item AP between the spindle tail plates AT 2 Slide the retaining sleeves AO through openings in the spindle tail plates and into the pulley on each side 3 Install the plastic plug Figure 18 item AQ into the ends of the ...

Страница 12: ...removal tool AR Part of Tool Kit Part Number 2500M Shipped with conveyors wider than 12 305 mm Bearing Installation Use the following procedure to install pulley bearings Figure 23 item AY Figure 23 Figure 23 1 Support pulley AP in an upright position with V blocks or other means Support bottom end of pulley using bearing anvil sleeve removal tool Figure 22 item AR 2 Install bearing insertion tool...

Страница 13: ...851 583 Rev E 13 Dorner Mfg Corp 2200 Series Gang Drive Conveyors Notes ...

Страница 14: ...rts 2 51mm Wide Conveyor Ends NOTE For replacement parts other than those shown in this section contact an authorized Dorner Service Center or the factory Key Service Parts and Kits are identified by the Performance Parts Kits logo Dorner recommends keeping these parts on hand ...

Страница 15: ...arings 2 51mm 10 200027M Tail Plate RH 11 200028M Tail Plate LH 12 203502 Bottom Wiper 13 910612M Button Head Screw M6 x 12mm 14 910510M Button Head Screw M5 x 10mm 15 200038 Cam Clamping Plate 16 200039P Belt Tracking Cam 17 200341M Cam Retaining Block 18 920692M Socket Low Head Cap Screw M6 x 12mm 19 22GD 02 Gang Drive Spindle Kit Includes Items 2 and 9 20 22GDTA 02 Gang Drive Tail Kit Includes ...

Страница 16: ...Dorner Mfg Corp 16 851 583 Rev E 2200 Series Gang Drive Conveyors Service Parts 3 76mm to 24 610mm Wide Conveyor Ends ...

Страница 17: ...w M5 x 10mm 15 200038 Cam Clamping Plate 16 200039P Belt Tracking Cam 17 200341M Cam Retaining Block 18 920692M Socket Low Head Cap Screw M6 x 12mm 19 22GD WW Gang Drive Spindle Kit Includes Items 2 and 12 20 22GDT WW Gang Drive Tail Kit Includes Items 1 through 6 10 through 13 15 and 16 WW Conveyor width reference 03 04 05 06 08 10 12 18 21 24 6 152mm and wider conveyors only Item 12 Spindle Spin...

Страница 18: ...10mm 4 240412 LLLLL Side Rail LH 5 240413 LLLLL Side Rail RH 6 240414 LLLLL Center Rail 8 203mm to 12 305mm 7 240417 Center Rail Cross Support 18 457mm 240419 Center Rail Cross Support 21 533mm 240418 Center Rail Cross Support 24 610mm WW Conveyor Width reference 03 04 05 06 08 10 12 18 21 24 LLLLL Part length in inches with 2 decimal places Example Part Length 55 08 LLLLL 05508 Item Part Number D...

Страница 19: ...403 08400 N A Right Hand 280403 08400 N A 8 2438mm Left Hand 280403 09600 N A Right Hand 280403 09600 N A 9 2743mm Left Hand 280403 10800 N A Right Hand 280403 10800 N A 10 3048mm Left Hand 280403 12000 N A Right Hand 280403 12000 N A 11 3353mm Left Hand 280403 13200 N A Right Hand 280403 13200 N A 12 3658mm Left Hand 280403 14400 N A Right Hand 280403 14400 N A 13 3962mm Left Hand 280401 07500 28...

Страница 20: ... 280503 08400 N A Right Hand 280503 08400 N A 8 2438mm Left Hand 280503 09600 N A Right Hand 280503 09600 N A 9 2743mm Left Hand 280503 10800 N A Right Hand 280503 10800 N A 10 3048mm Left Hand 280503 12000 N A Right Hand 280503 12000 N A 11 3353mm Left Hand 280503 13200 N A Right Hand 280503 13200 N A 12 3658mm Left Hand 280503 14400 N A Right Hand 280503 14400 N A 13 3962mm Left Hand 280501 0750...

Страница 21: ... 7 2134mm Left Hand 280903 08400 N A Right Hand 280903 08400 N A 8 2438mm Left Hand 280903 09600 N A Right Hand 280903 09600 N A 9 2743mm Left Hand 280903 10800 N A Right Hand 280903 10800 N A 10 3048mm Left Hand 280903 12000 N A Right Hand 280903 12000 N A 11 3353mm Left Hand 280903 13200 N A Right Hand 280903 13200 N A 12 3658mm Left Hand 280903 14400 N A Right Hand 280903 14400 N A 13 3962mm Le...

Страница 22: ...0903 08400 N A Right Hand 280903 08400 N A 8 2438mm Left Hand 280903 09600 N A Right Hand 280903 09600 N A 9 2743mm Left Hand 280903 10800 N A Right Hand 280903 10800 N A 10 3048mm Left Hand 280903 12000 N A Right Hand 280903 12000 N A 11 3353mm Left Hand 280903 13200 N A Right Hand 280903 13200 N A 12 3658mm Left Hand 280903 14400 N A Right Hand 280903 14400 N A 13 3962mm Left Hand 280901 07500 2...

Страница 23: ...4mm Left Hand 281003 08400 N A Right Hand 281003 08400 N A 8 2438mm Left Hand 281003 09600 N A Right Hand 281003 09600 N A 9 2743mm Left Hand 281003 10800 N A Right Hand 281003 10800 N A 10 3048mm Left Hand 281003 12000 N A Right Hand 281003 12000 N A 11 3353mm Left Hand 281003 13200 N A Right Hand 281003 13200 N A 12 3658mm Left Hand 281003 14400 N A Right Hand 281003 14400 N A 13 3962mm Left Han...

Страница 24: ...m 202989 Aluminum Profile Guide 8 2438mm 202990 Aluminum Profile Guide 9 2743mm 202991 Aluminum Profile Guide 10 3048mm 202992 Aluminum Profile Guide 11 3353mm 202993 Aluminum Profile Guide 12 3658mm 202994 Aluminum Profile Guide 13 3962mm 2 200830M Drop In Tee Bar 3 202004 Mounting Bracket 4 202027M Guide Mounting Shaft Vertical 5 202028M Guide Mounting Shaft Horizontal 6 674175MP Square Nut 7 80...

Страница 25: ...ounting Bracket 5 202027M Vertical Mounting Guide Shaft 6 202028M Horizontal Mounting Guide Shaft 7 674175MP Square Nut M6 1 00 8 920612M Socket Head Screw M6 1 00 x 12 mm 2200 Series 807 1937 Self Drilling Hex Head Screw 1 4 20x1 2300 Series 9 920616M Socket Head Screw M6 1 00 x 16 mm 10 460063 LLLLL Aluminum Profile Guide 11 614068P LLLLL Extruded Guide LLLLL Length in inches with 2 decimal plac...

Страница 26: ...e Mounting Guide 3 914mm 202214 Side Flare Mounting Guide 4 1219mm 202215 Side Flare Mounting Guide 5 1524mm 202216 Side Flare Mounting Guide 6 1829mm 3 202522M Flared Guide 45 2 610mm 202523M Flared Guide 45 3 914mm 202523M Flared Guide 45 4 1219mm 202523M Flared Guide 45 5 1524mm 202523M Flared Guide 45 6 1829mm 4 639971M Drop In Tee Bar 5 910506M Button Head Screw M5 x 6mm 6 911 512 Washer 7 92...

Страница 27: ...M6 5 920620M Socket Head Screw M6 x 20mm 6 920692M Socket Low Head Screw M6x12mm 7 240839 Flat Belt Stand Mount Assembly Item Part Number Description 1 7 6 3 2 4 5 8 Item Part Number Description 1 240833 Stand Mount LH 2 610mm 2 240834 Stand Mount RH 2 610mm 3 605279P Washer 4 639971M Drop In Tee Bar 5 807 920 Square Nut M6 6 920620M Socket Head Screw M6 x 20mm 7 920692M Socket Low Head Screw M6x1...

Страница 28: ...e Connector Plate 3 920692M Socket Low Head Screw M6x12mm 4 240861 Connecting Assembly without Stand Mounts Item Part Number Description 1 6 5 3 2 4 7 Item Part Number Description 1 240831 Stand Mount 2 807 920 Square Nut M6 5mm x 10mm 3 605279P Washer 4 240858 Frame Connector Bar 5 920620M Socket Head Screw M6 x 20mm 6 920693M Socket Low Head Screw M6 x 16mm 7 240860 Flat Belt Connecting Assembly...

Страница 29: ...5 920693M Socket Low Head Screw M6 x 16mm 6 240840 Roller Assembly Includes Items 1 3 and 4 7 240830 2 51mm to 6 152mm Flat Belt Return Roller Assy Item Part Number Description 5 1 2 3 4 6 Item Part Number Description 1 240826 Return Roller 2 240827 Return Roller Clip 3 2409WW Return Roller Guard 4 2410WW Return Roller Rod 5 920693M Socket Low Head Screw M6 x 16mm 6 2408WW 8 203mm to 24 610mm Flat...

Страница 30: ... Number Configuration Refer to Dorner patent plate Figure 24 From the model number determine conveyor width WW length LLLL and belt type BB Use data to configure belt part number as indicated below Add V for V guided belts 211M WW LLLL A PP BB DORNER MFG CORP HARTLAND WI USA L E D O M L A I R E S 21 __ __ __ __ __ __ __ __ V Fill In 21 WW LLLL BB V ...

Страница 31: ...851 583 Rev E 31 Dorner Mfg Corp 2200 Series Gang Drive Conveyors Notes ...

Страница 32: ...To get credit items must be new and undamaged There will be a return charge on all items returned for credit where Dorner was not at fault It is the customer s responsibility to prevent damage during return shipping Damaged or modified items will not be accepted The customer is responsible for return freight Conveyors and conveyor accessories Standard catalog conveyors 30 MPB 7200 7300 Series clea...

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