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Operating & Maintenance Manual

Safety

18

Book: 46553446 (3-15-2010) Rev A

Look for these signs on machines shipped to markets in North America, which point out
potential hazards to the safety of you and others. Read and understand thoroughly. Heed
warnings and follow instructions. If you do not understand, inform your supervisor.

DANGER

!

DANGER (Red Background) indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

WARNING

!

WARNING (Orange Background) indicates a potentially hazardous
situation which, if not avoided, could result in death or serious injury.

CAUTION

!

CAUTION (Yellow Background) indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.

NOTICE

NOTICE (Blue Background) indicates important set-up, operating or
maintenance information.

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Содержание P260/HP220WYM

Страница 1: ...ne OPERATION MAINTENANCE COMPRESSOR MODEL P260 HP220WYM T3 D82 MANUAL Revised 10 12 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use o...

Страница 2: ...2...

Страница 3: ...to machines distributed within the United States 2 22 Noise Emission Warranty 2 23 Introduction 2 23 GENERAL DATA 3 27 General Data 3 28 Unit Model 3 28 FLUID CAPACITIES 3 28 RUNNING GEAR 3 28 UNITS...

Страница 4: ...Cleaner 6 45 Gauges 6 45 Fuel Tank 6 45 Battery 6 45 Fasteners 6 46 Radiator 6 46 Hoses 6 46 Compressor Oil Cooler 6 48 Compressor Oil 6 48 Receiver Separator Systems 6 49 Scavenge Line 6 50 Exterior...

Страница 5: ...Book 46553446 3 15 2010 Rev A 3 Foreword...

Страница 6: ...ossible be of a type approved by Portable Power clearly rated for a pressure at least equal to the machine maximum allowable working pressure compatible with the compressor lubricant coolant accompani...

Страница 7: ...ice and maintenance items on a special preventive maintenance schedule for each machine It is very important that the minimum service and maintenance requirements explained in this manual be performed...

Страница 8: ...Operating Maintenance Manual Foreword 6 Book 46553446 3 15 2010 Rev A...

Страница 9: ...Book 46553446 3 15 2010 Rev A 7 DRAWBAR NOTICE...

Страница 10: ...ressor toolbox 2 Open box and remove the bag containing hardware safety chains and assembly instructions 3 Using the jack raise the front of the unit so that the legs are approximately 1 above the gro...

Страница 11: ...DRAWBAR NOTICE Operating Maintenance Manual Book 46553446 3 15 2010 Rev A 9...

Страница 12: ...Operating Maintenance Manual DRAWBAR NOTICE 10 Book 46553446 3 15 2010 Rev A...

Страница 13: ...Book 46553446 3 15 2010 Rev A 11 Safety...

Страница 14: ...at the machine cannot be started accidentally Ensure that the machine is operating at the rated pressure and that the rated pressure is known to all relevant personnel All air pressure equipment insta...

Страница 15: ...n cause hearing loss Always wear hearing protection when doors are open or service valve is vented Never inspect or service unit without first disconnecting battery cable s to prevent accidental start...

Страница 16: ...Operating Maintenance Manual Safety 14 Book 46553446 3 15 2010 Rev A...

Страница 17: ...ped air will flow back into the compressor system from devices or systems downstream of the machine unless the service valve is closed Install a check valve at the machine service valve to prevent rev...

Страница 18: ...Operating Maintenance Manual Safety 16 Book 46553446 3 15 2010 Rev A...

Страница 19: ...Safety Operating Maintenance Manual Book 46553446 3 15 2010 Rev A 17...

Страница 20: ...pervisor DANGER DANGER Red Background indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Orange Background indicates a potentially...

Страница 21: ...Safety Operating Maintenance Manual Book 46553446 3 15 2010 Rev A 19...

Страница 22: ...al heading DANGER WARNING or CAUTION Decal part numbers are on the bottom of each decal and are also listed in the compressor s parts manual Submit orders for Safety Decals to the Portable Power Parts...

Страница 23: ...Book 46553446 3 15 2010 Rev A 21 Noise Emission...

Страница 24: ...system or parts thereof b the air intake system or parts thereof c enclosure or parts thereof 4 Removal of any of the following a fan shroud b vibration mounts c sound absorption material 5 Operation...

Страница 25: ...lar part component or system of the air compressor Defects in the design assembly or in any part component or system of the compressor which at the time of sale to the first retail purchaser caused no...

Страница 26: ...be checked and adjusted at this time to insure continuous seating between gasket or acoustic material and the mating frame F Air Intake and Engine Exhaust Engine and compressor air intake and engine e...

Страница 27: ...Maintenance Manual Book 46553446 3 15 2010 Rev A 25 Maintenance Record For Noise Emission Control And Extended Warranty Item No Description Of Work Hourmeter Reading Maint inspect Date Location City...

Страница 28: ...Operating Maintenance Manual Noise Emission 26 Book 46553446 3 15 2010 Rev A...

Страница 29: ...Book 46553446 2 8 10 Rev A 27 GENERAL DATA...

Страница 30: ...105 km hr UNITS MEASUREMENTS WEIGHTS Overall Length 11 5 3 5 meters Overall Height 5 2 feet 1 56 meters Overall Width 5 7 feet 1 74 meters Track Width 4 9 feet 1 49 meters Weight with fuel 2427 pounds...

Страница 31: ...table Power Description P260 HP220WYM Part No Compressor Oil Filter Element 23279078 Compressor Oil Separator Element 46491833 Air Cleaner Element Compressor 54471834 Air Cleaner Element Engine 353936...

Страница 32: ...Operating Maintenance Manual GENERAL DATA 30 Book 46553446 3 15 2010 Rev A...

Страница 33: ...Book 46553446 3 15 2010 Rev A 31 OPERATION...

Страница 34: ...e pad off the ground Pull pin from tube of jack Fold jack handle down and forward Swing up jack tube and FULLY insert pin in tube Remove tire chocks Test brakes if so equipped Test lights running stop...

Страница 35: ...allow access for normal servicing and maintenance The air going into the inlet must be relatively free of oil dirt soot and other debris It must be no more than 10 F 5 C over the ambient temperature C...

Страница 36: ...Use extreme care when removing a pressure cap from a liquid cooling system for the engine The sudden release of pressure from a heated cooling system can result in a loss of coolant and possible seve...

Страница 37: ...flow from a hose will result in a whipping motion of the hose which can cause severe injury or death A safety device must be attached to the hose at the source of supply to reduce pressure in case of...

Страница 38: ...to the ON position when the engine starts and sustains running Allow engine to warm up 5 to 10 minutes Press the Service Air Button Open air service valve s Cold Weather Starting Turn power switch to...

Страница 39: ...g Adjusting Instructions from 80 150 psi The mode of the compressor can be changed between the two modes at anytime Engine speed will be lower at the HI pressure mode setting In cold weather it is rec...

Страница 40: ...lowly bleed air from the hose Do not disconnect hoses until all pressure has been vented NOTICE Do not wire around or bypass a shutdown sensor or switch Machine has shutdown switches as follows Low En...

Страница 41: ...s After Starting Unit 5 Push the SERVICE AIR button on the control panel making certain the button does not pop back out The unit should speed up and then unload and drop back to IDLE With the unit un...

Страница 42: ...arge temperature 248 F 120 C 2 High Separator Temp SHUTDOWN condition due to high separator tank temperature 248 F 120 C 3 Low Battery Voltage ALERT condition indicating battery or charging system nee...

Страница 43: ...Book 46553446 3 15 2010 Rev A 41 LUBRICATION...

Страница 44: ...Refer to operator s manual warranty section for details or contact your Portable Power representative Design Operating Pressure Ambient Temperature Specification 100 psi to 300 psi 100F to 1250F 230 C...

Страница 45: ...Book 46553446 3 15 2010 Rev A 43 MAINTENANCE...

Страница 46: ...g to provide maximum output and performance Servicing may consist of pre operation and post operation procedures to be performed by the operating or maintenance personnel The primary function of preve...

Страница 47: ...r inlet obstructions Make sure the air cleaner mounting bolts and clamps are tight Check the air cleaner housing for dents or damage which could lead to a leak Inspect the air transfer tubing from the...

Страница 48: ...E The use of water alone in this engine can result in major engine failure Refer to engine section for coolant recommendation Hoses Each month it is recommended that all of the intake lines to and fro...

Страница 49: ...tape or grease pencil approximately 7 8 inch from the end of the tubing Insert the tubing into the sleeve and push in past the first resistance to the bottom The mark should be approximately 1 16 inch...

Страница 50: ...se oil and dirt accumulate on the exterior surfaces of the oil cooler its efficiency is impaired Each month it is recommended that the oil cooler be cleaned by directing compressed air which contains...

Страница 51: ...ting and cooling system separation of the oil from the compressed air takes place in the receiver separator tank As the compressed air enters the tank the change in velocity and direction drop out mos...

Страница 52: ...g maintenance procedure 1 Check oil level Maintain as indicated earlier in this section 2 Thoroughly clean scavenge line any orifice and check valve 3 Assure minimum pressure valve orifice is operatio...

Страница 53: ...to dry 8 Apply 2 medium wet coats of Duponts 222S Adhesion Promoter over the entire area to be painted with a 5 minute flash in between coats 9 To apply the texture coat use Duponts 1854S Tuffcoat Pr...

Страница 54: ...nections Electrolyte C Tire Pressure and Surface C Wheel Lug Nuts C Hoses oil air intake etc C Automatic Shutdown System Test C Air Cleaner System Visual C Compressor Oil Cooler Exterior C CLEAN Engin...

Страница 55: ...Book 46553446 3 15 2010 Rev A 53 Troubleshooting...

Страница 56: ...has been done 4 If the compressor will still operate is it safe to continue operating it to make further checks B Do The Simplest Things First Most troubles are simple and easily corrected For exampl...

Страница 57: ...ctions Cause Corrective Action Out of fuel Add CLEAN diesel fuel Low fuel shutdown option Add CLEAN diesel fuel See Table 11 Low battery voltage See Table 6 Airend discharge temperature too high See T...

Страница 58: ...orrective Action Dirty cooler Clean cooler Low compressor oil level Add oil Check for leaks Clogged compressor oil filter elements Replace elements Change oil Operating pressure too high Reduce pressu...

Страница 59: ...valve thermostat malfunction Replace thermostat Loose or broken belts Tighten belts Replace belt set Minimum pressure valve malfunction optional Repair or replace valve Engine fan malfunction Inspect...

Страница 60: ...on Check harness connections Replace SECU controller Cause Corrective Action Engine oil level low Add engine oil Clogged engine oil filter element Replace element Machine out of level 15 degrees Reloc...

Страница 61: ...rend air filter Replace filter s Dirty operating conditions Relocate machine to cleaner environment High air filter pressure drop switch malfunction Check harness connections Replace switch SECU contr...

Страница 62: ...nts Loose or Damaged Tighten or replace Anti rumble valve not working Repair or Replace Drive Coupling Defective Replace coupling Defective Fan Replace fan Engine Malfunctioning Consult Dealer Airend...

Страница 63: ...nctioning Inlet Valve Unloader Inspect valve Repair Replace Defective Separator Element Remove element Install new Ice in Regulation Lines Orifice Apply heat to line s and or orifice Cause Corrective...

Страница 64: ...ration of 5 seconds When two or more failures have occurred simultaneously the failure lamp will pause for 3 seconds between flash sequences Failure flash sequences continuously repeat with 3 second p...

Страница 65: ...Revision History Rev Level EC Number Comments A B C D E SVC 31204 Original Release...

Страница 66: ...2009 Doosan Infracore International Inc Printed in the USA Doosan Infracore Portable Power 1293 Glenway Drive Statesville N C 28625 www doosanportablepower com...

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