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DONOVAN

HELP LINE: 1-800-327-8287

Sidewinder™ Electric Side-Flip Tarp System

P/N 1809453 Rev. A

Hardware Identification

.......................................................................4

Actuator Unit Installation

.....................................................................5

Hydraulic Installation (Electric/Hydraulic)

...........................................6

Hinge Installation/Lid Extensions Assembly

.......................................7

Lid Installation

.....................................................................................8

Cable and Tarp Installation

.................................................................9

Hydraulic Schematic (Wet Kit)

..........................................................10

Operation and Maintenance

.............................................................11

Replacement Parts

...........................................................................12

1. Wrench Set

2. Ratcheting Socket Wrench

3. Socket Set

4. Hammer

Tape Measure

Flat Head or Phillips Screwdriver

7. Grinder

8. Pliers

9. Metal Saw

10. Steel Welder

11. Drill Driver with 5/16" Hex Driver

12. Allen Wrench

13. Square

Thank you for buying this tarping system from Donovan

Tarps. We

appreciate your confidence in our products. Please read and thor

oughly understand this manual before installing and/or operating this

system.

Pay particular attention to important safety and operating instructions,

as well as warnings and cautions. The hazard symbol

is used to

alert users to potentially hazardous conditions and is followed by cau

tion, warning or danger messages.
Failure to READ AND FOLLOW INSTRUCTIONS could result in fail

ure of your tarping system and/or personal injury. Your trailer require

ments may, however, call for minor variations to these instructions.
Please inspect your tarping system periodically. Repair or replace

worn or damaged parts to your system.

QUESTIONS? CALL OUR HELP LINE:

1-866-748-7435

MON-FRI 8 AM-5 PM CENTRAL TIME

We at Donovan

Tarps are concerned with your safety and the safety

of all those operating this system. Therefore, we have provided safety

decals at various locations on your tarping system. Keep decals as

clean as possible at all times. Replace any decal that has become

worn or damaged, painted over or otherwise difficult to read. Replace

ment decals are available through Donovan

Tarps dealers.

To prevent rust, paint all exposed metal, such as weld seams and/or

metal exposed by grinding or cutting, with corrosion-resistant paint.

TOOLS REQUIRED

RUST PREVENTION

SAFETY

TABLE OF CONTENTS

MESSAGE TO OWNERS

1. Always wear safety glasses during instal-

lation and operation.

2. Stay clear of moving parts.

3. No other use of this system is authorized,

except as designed.

SAFETY INSTRUCTIONS

Содержание Sidewinder

Страница 1: ...READ BEFORE INSTALLING 3353 GRAN PARK WAY STUART FL 34997 PHONE 1 800 327 8287 FAX 1 772 287 0431 www DONOVAN TARPS com TARP SYSTEMS PARTS TARPS Electric Side Flip Tarp System P N 1809453 Rev A ...

Страница 2: ...actory to the owner will be paid by us If the product returned is found in our judgement to be non warrantable the owner will be contacted to authorize repair work purchase of a replacement product or return of the product all of which will be at the owner s expense Payment authorization must be received by us before any non warrantable product is repaired replaced or returned All expenses associa...

Страница 3: ...d by cau tion warning or danger messages Failure to READ AND FOLLOW INSTRUCTIONS could result in fail ure of your tarping system and or personal injury Your trailer require ments may however call for minor variations to these instructions Please inspect your tarping system periodically Repair or replace worn or damaged parts to your system QUESTIONS CALL OUR HELP LINE 1 866 748 7435 MON FRI 8 AM 5...

Страница 4: ...224 Self Tapping Screw 1 4 x 3 4 1705032 Cap Screw 3 8 x 4 1 2 1800901 Cap Screw 1 2 x 3 Gr 5 1800993 Nylock Lock Nut 3 8 1800995Nylock Lock Nut 1 2 Gr 5 1800994 Flat Washer 3 8 1800996 Flat Washer 1 2 1800246 Stainless Steel Flat Washer 1 2 1809282 Spacer 5 8 OD x 385 ID x 3 562 LG 1800245 Button Head Cap Screw 1 2 x 2 SS 1800374 Button Head Cap Screw 1 2 x 3 SS ...

Страница 5: ...rce area with backer plate for adequate support STEP 1 Locate actuator unit on front of trailer Stationary rect angular tube should be 8 5 from top of trailer and 9 5 in from drivers side of trailer Mark mounting holes locations on each of four mounting plates STEP 2 Remove actuator unit and drill 17 32 holes in marked locations STEP 3 Reposition actuator unit and mount using 1 2 Grade 5 bolts or ...

Страница 6: ...near control switch Use hose clips and self drilling screws A A to organize and secure cables to trailer J A STEP 5 Secure bottom of reservoir to mount bracket with in cluded 5 7 adjustable hose clamp NOTE Under normal operating conditions fluid will last life of pump In extreme dirty or wet conditions check fluid every four to six months and change as needed STEP 8 Install all provided safety sti...

Страница 7: ...d either by welding or by bolts If welding move to Step 2 If bolting skip to Step 3 STEP 1 Starting with front lid noted by having a C channel and additional gussets measure outside to outside width at front of trailer at top rail Slide extension tube into front lid matching this measurement then weld in place APPROX CENTER LINE OF TRAILER WIDTH AT FRONT OF TRAILER APPROX CENTER LINE OF TRAILER 8 ...

Страница 8: ... ladder from Step 5 Open system to access underside of ladder to finish welding STEP 5 With all three lids in closed position measure distance between lids and add 8 to get the final length of each ladder section STEP 2 With actuator arm near fully open position slide front lid roller track over roller and pivot into alignment Attach to hing es with bolts F F washers K K and lock nuts H H STEP 3 I...

Страница 9: ...til cable are taught Do not over tighten turnbuckles as this may cause excess stress on lids and hinges Apply small amount of liquid thread locker to turnbuckle jam nuts and tighten to prevent loosening STEP 4 Lay out mesh tarp in a clear open area to verify dimen sions and tarp condition STEP 5 With lid still in fully open position start attaching tarp to cable only Start at front lid using zip t...

Страница 10: ...4 NPT M x 1 4 NPT M 9 1809915 Reducer 8 ORB M x 1 4 NPT F 10 1809924 Hex Nipple 1 4 NPT M x 1 4 NPT M 11 1809916 Hose 1 4 x 5 4 JIC F Ends 12 1809917 Hose 1 4 x 8 4 JIC F Ends 13 1809918 Hose 1 4 x 9 4 JIC F Ends 14 1809919 Flow Control 1 4 NPT F 15 1800471 Control Valve 1 Spool 16 1809520 Flow Diverter 17 1800205 Hydraulic Cylinder 15 1 2 Stroke ROD END FLOW DIVERTER HYDRAULIC PRESSURE LINE FROM ...

Страница 11: ...ttery or other power source Periodic Maintenance and Inspections Daily 1 Check actuator for any damage or cracks 2 Check tarp for excessive wear and tear 3 If equipped check electrical cables for insulation damage 4 Check hydraulic hoses and fittings for damage or leaks 5 Check tarp cables and adjust if loose Weekly 1 Check hydraulic cylinder for leaks or wear 2 Check tightness of fasteners 3 Chec...

Страница 12: ...hort Link Spacer 24 1800208 Long Link Pin 25 1800211 Long Short Link Pin 26 1800232 Hex Bolt w Serrated Washer 5 8 1 1 2 27 1800250 Shim 1 ID x 1 1 2 OD x 047 28 1800289 Front Lid Assembly 29 1800293 Wind Deflector 30 1800294 Deflector Brace 1 1 2 31 1800295 Deflector Brace 1 32 1800335 Roller Shaft Assembly 10 includes 33 34 35 36 54 2 of 27 33 1800331 Roller Shaft 34 1800977 Shim 1 1 4 ID x 047 ...

Страница 13: ...0 Dual Conductor Wire 4 Ga 16 64 1801233 4H Connectors includes 4 of 65 65 1800891 Connector H 66 1801599 Front Rear Hinge Assembly Low Profile includes 72 2 of 67 70 4 of 68 67 1800606 Hinge Pin Assembly 68 1800860 Flanged Bushing 1 1 4 ID 69 1801600 Rear Hinge Low Profile 70 1801603 Hinge Lid Low Profile 71 1801601 Center Hinge Assembly Low Profile includes 67 69 70 2 of 68 72 1801602 Center Hin...

Страница 14: ...DONOVAN HELP LINE 1 800 327 8287 P N 1809453 Rev A 14 Notes ...

Страница 15: ...DONOVAN HELP LINE 1 800 327 8287 P N 1809453 Rev A 15 Notes ...

Страница 16: ...h Bullet Hammer II DuraPull 5000X UT Tarp System 2000SR WASTE PRODUCTS SWAT Quick Flip III Sidewinder Sidewinder 350 Hy Tower SL Hy Tower DL Double Flip Donovan Belt Ratchet DBR MORE QUALITY PRODUCTS FROM DONOVAN TARP SYSTEMS PARTS TARPS ...

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