DongFeng DFA1101GZ5AD6J-907, Руководство по обслуживанию

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General Principles
GL-9
Cleaning
Because the parts may be covered by dirty oil and mud, cleaning is compulsive.
Applicable cleaning methods include steam cleaning, pressure cleaning, light oil cleaning, acid or alkali
cleaning, neutral medium cleaning, trichlorethylene steam cleaning, Magnus solution cleaning, etc. Part damages
may be revealed during the cleaning, so great attention should be paid while cleaning.
Metal parts
Light oil: in contrast with other solutions, light oil can't penetrate or dissolve mud. Therefore, except for
finished surface, mud should be removed by wire brush or other tools and should be cleaned in this way for two
times.
Alkali solution: if the parts are made of alloy, don't use alkali solutions for the cleaning. Instead, alkali
solutions are very effective for the cleaning of steel and cast iron.
Note:
If alkali solutions are being used, you should make some correctives such as boric acid solution. Once your
eyes or skin touch the alkali solution, you should use the corrective to clean.
Rubber parts
Don't use mineral oil for the cleaning. Use alcohol or clean cloth to remove the mud.
Oil duct
Make a metal wire to get through the oil duct to ensure it is not jammed. Wash the oil duct with cleaning
solution with high-pressure nozzle.
Antirust
After removing the oil grease on the parts, clean grease should be applied to prevent the rusting of the parts.
General Inspection
Check parts and components with special gauges or tools. Decide whether a component can continue to
serve according to specified maintenance standards. Damaged components should be repaired or replaced as
required. If one of a pair of components fitted together is worn so much that the fit clearance exceeds the specified
range, replace the pair of components together.
Out of consideration of preventive maintenance, some components should be replaced before them reaching
service limit.
Carefully inspect the surface of components by outlook or red check method. Repair or replace the compo-
nent if its surface has the following abnormal signs: uneven wear, biased wear, scratch, crack, distortion, malfunc-
tion or becoming weak (spring), bended, loose, abnormal noise (bearing), distortion, malfunction or becoming
weak (spring), bended, loose, abnormal noise (bearing), discolored, seized, eroded, deteriorate (friction lining),
etc.
All the rubber pieces, such as O-rings, oil seals and washers cannot be further used after disassembled.