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BOILER MAINTENANCE

BOILER MAINTENANCE

BOILER MAINTENANCE

BOILER MAINTENANCE    

To  maintain  the  boiler  in  perfect  working  order,  a  yearly  service  should  be  performed  by  personnel 
authorised by DOMUSA TEKNIK

DOMUSA TEKNIK

DOMUSA TEKNIK

DOMUSA TEKNIK. 

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Cleaning the boiler

Cleaning the boiler

Cleaning the boiler

Cleaning the boiler    

To maintain the boiler in optimal operating conditions it is recommended that an annual cleaning 
be undertaken of the combustion chamber, the fume outlets and the condenser. A cleaning brush 
of  a  suitable  size  for  cleaning  the  inside  of  the  exhaust  ducts  is  supplied  with  the  boiler  for  this 
purpose. This brush is located at the rear of the boiler, beside the condenser. 

The  combustion  chamber  and  exhaust  ducts  should  not  be  cleaned  using chemical products 

The  combustion  chamber  and  exhaust  ducts  should  not  be  cleaned  using chemical products 

The  combustion  chamber  and  exhaust  ducts  should  not  be  cleaned  using chemical products 

The  combustion  chamber  and  exhaust  ducts  should  not  be  cleaned  using chemical products 
or  hard  steel  brushes.

or  hard  steel  brushes.

or  hard  steel  brushes.

or  hard  steel  brushes.

  After  any  cleaning  operation  has  been  carried  out,  it  is  important  to  run 

several ignition cycles to check all the elements are functioning correctly. 

For correct cleaning, the following recommendations should be carefully observed: 

Cleaning the boiler body

Cleaning the boiler body

Cleaning the boiler body

Cleaning the boiler body    

- Open and remove the outer door of the boiler. 

- Remove the burner by unscrewing the fixing nut on the top of the burner. 

- Remove the combustion chamber door and the exhaust duct cover, unscrewing the six fixing 

nuts around them. 

- Clean the exhaust ducts on the cast body, using the cleaning brush supplied with the boiler. 

-  Clean  the  boiler  combustion  chamber.  We  recommend  using  a  soft  brush  for  scrubbing  the 

combustion chamber surfaces, and a blower to remove the flakes. 

- After cleaning, replace the combustion chamber door, the exhaust duct cover, the burner and 

the outer door of the boiler. 

Cleaning the condenser

Cleaning the condenser

Cleaning the condenser

Cleaning the condenser    

- Open and remove the top cover of the boiler to access the condenser on the rear of the boiler 

body. 

- Open the top cover of the condenser to access its exhaust ducts. To open this cover, release the 

two side closures, turn the locking plate anti-clockwise and pull the cover upwards to remove 
it. 

- Remove the exhaust deflectors inside the exhaust outlets. 

-  Clean  the  exhaust  ducts  using  the  cleaning brush supplied with the boiler. Any scale will fall 

through  the  condensation  drain  and  onto  the  lower  condenser  cover.  It  is  advisable  to  pour 
water  into  the  top  of  the  condenser  for  a  more  effective  cleaning.  This  water  will  be 
automatically discharged through the condensation drain. 

- To clean the outer part of the condenser cylinder, remove the three screws and then remove 

the metal ring. Take out the seal and use the brush to clean it. Next, put the components back 
in place again and replace and tighten the three screws and the metal ring. 

- If the lower condenser cover needs cleaning, remove the side cover of the boiler to access it. 

Firstly remove the bracket holding it in place and pull on it to open it. Then pull the lower cover 
down to open and clean it. 

- After cleaning, replace the fume deflectors, the top condenser cover and the top outer cover of 

the boiler. Then put the cleaning brush back inside the boiler. 

Содержание JAKA 20 HFD CONDENS

Страница 1: ...INSTALLATION AND OPERATING INSTRUCTIONS JAKA HFD CONDENS JAKA HFD CONDENS JAKA HFD CONDENS JAKA HFD CONDENS ...

Страница 2: ... DOMUSA DOMUSA DOMUSA DOMUSA TEKNIK TEKNIK TEKNIK TEKNIK Incorrect installation of these boilers could result in damage to people animals or property and the manufacturer will hold no liability in such cases DOMUSA TEKNIK DOMUSA TEKNIK DOMUSA TEKNIK DOMUSA TEKNIK informs all parties concerned that in compliance with section 1 of the first additional provision of Law 11 1997 the responsibility for ...

Страница 3: ...WATER TANK OPTIONAL 11 6 SAFETY CUT OUTS 11 6 1 EXCESSIVE TEMPERATURE SAFETY CUT OUTS THERMOSTAT TS 11 6 2 EXCESSIVE FUME TEMPERATURE SAFETY CUT OUT THERMOSTAT TH 11 6 3 BURNER CUT OUT 11 7 CLIMATE CONTROL OPTIONAL 12 8 SHUTTING DOWN THE BOILER 12 9 START UP 12 10 FIRST START UP 12 11 DELIVERY OF THE SYSTEM 12 12 BOILER MAINTENANCE 13 12 1 CLEANING THE BOILER 13 12 2 BOILER WATER CHARACTERISTICS 1...

Страница 4: ...ST OF COMPONENTS LIST OF COMPONENTS LIST OF COMPONENTS 5 5 5 5 6 6 6 6 7 7 7 7 8 8 8 8 1 1 1 1 2 2 2 2 4 4 4 4 3 3 3 3 1 Blow off valve 2 Domestic sealed oil burner 3 Bulb holder sheath 4 Automatic air bleed valve 5 INOX Condenser output diam 100 6 Automatic air bleed valve 7 Condensate siphon 8 Cast body ...

Страница 5: ...Fume safety thermostat 12 Fume safety thermostat 12 Fume safety thermostat 12 Fume safety thermostat This safety thermostat operates when the temperature of the combustion products exceeds 110ºC in order to protect the polypropylene duct 13 Burner blocked pilot light 13 Burner blocked pilot light 13 Burner blocked pilot light 13 Burner blocked pilot light When lit it indicates that the boiler oper...

Страница 6: ... connection of the boiler Installation and electrical connection of the boiler The pictures below show the two burner assembly operations Connect the electrical connector Fit the flexible pipe Tighten the bracket 3 3 3 3 3 3 3 3 Hydraulic Installation Hydraulic Installation Hydraulic Installation Hydraulic Installation The hydraulic installation must be made by qualified personnel The applicable i...

Страница 7: ...lified authorised personnel 3 6 3 6 3 6 3 6 Draining the boiler Draining the boiler Draining the boiler Draining the boiler The boiler is emptied by opening the drain tap located in the rear of the boiler A flexible hose must be attached to this tap to direct it to a water outlet After draining the boiler the valve must be closed and the flexible tube removed 3 7 3 7 3 7 3 7 Precautions for preven...

Страница 8: ...een two vertical ducts 1500 E E E E from an adjacent ventilation grille 600 F F F F under a balcony 300 G G G G under a window 600 H H H H under a ventilation grille 600 I I I I from a recess in the building 300 J J J J from a corner of the building 300 K K K K from the ground 2500 L L L L from a vertical or horizontal duct or outlet 300 M M M M from a frontal surface at a distance of 3 metres fro...

Страница 9: ...h maximum length maximum length of pipe that can be installed in the Jaka HFD Condens Jaka HFD Condens Jaka HFD Condens Jaka HFD Condens model which is the maximum when adding up the metres of the air intake duct and the metres of the combustion product removal duct For every horizontal metre the available length is reduced by 2 metres and for every 90 bend or two 45º bends it is reduced by 1m It ...

Страница 10: ... use the Ø80 125 coaxial tube adaptor kit supplied to order code CGAS000213 Code CGAS000222 Adapter for coaxial pipe 80 125 Code CGAS000213 Code CGAS000222 The changeover may be made with two different assembly configurations 1 Output towards the back simply remove the combustion air intake from the boiler unscrewing the three screws holding it in place mount the adaptor on the fume outlet towards...

Страница 11: ...imum length in a horizontal direction from the boiler including the kit terminal is 8 metres 20 HFD and 6 metres 30 HFD Each 90 elbow or two 45 elbows will reduce the available length by 1 metre It is recommended to fit the pipe in a slightly upwardly inclined direction at around 2º 3º to prevent any water or condensation from dripping out 1m Horizontal duct kit 80 125 inox Code CGAS000189 1m Hori...

Страница 12: ...ake using the vertical output Ø80 125 Kit code CGAS000231 The maximum length maximum length maximum length maximum length in a vertical direction from the boiler including the kit terminal is 10 metres 20 HFD and 7 metres 30 HFD Each 90 elbow or two 45 elbows will reduce the available length by 1 metre Vertical duct kit 80 125 inox Code CGAS000181 Vertical duct kit 80 125 PP Code CGAS000360 Black ...

Страница 13: ...r pump will stop Winter Position in this position the boiler attends to the needs of DHW and the heating system giving priority to DHW 6 6 6 6 SAFETY CUT SAFETY CUT SAFETY CUT SAFETY CUT OUTS OUTS OUTS OUTS The boiler has three types of safety cut outs 6 1 6 1 6 1 6 1 Excessive temperature safety cut Excessive temperature safety cut Excessive temperature safety cut Excessive temperature safety cut...

Страница 14: ... set to the desired temperature The boiler room has effective and free ventilation ventilation based on 0 5 dm2 minimum To start up the boiler position the main switch and the room thermostat to the desired temperature 10 10 10 10 FIRST START FIRST START FIRST START FIRST START UP UP UP UP For the guarantee guarantee guarantee guarantee to be valid to be valid to be valid to be valid the boiler mu...

Страница 15: ...on chamber door and the exhaust duct cover unscrewing the six fixing nuts around them Clean the exhaust ducts on the cast body using the cleaning brush supplied with the boiler Clean the boiler combustion chamber We recommend using a soft brush for scrubbing the combustion chamber surfaces and a blower to remove the flakes After cleaning replace the combustion chamber door the exhaust duct cover t...

Страница 16: ...ivity causing a major drop in performance Treated water must be used in the heating circuit in the following cases Very large circuits containing a large amount of water Frequent filling of the installation If repeated partial or total draining of the installation is necessary we recommend filling it with treated water 12 3 12 3 12 3 12 3 Condensate drain Condensate drain Condensate drain Condensa...

Страница 17: ...ty consumption at full load elmax kW 0 226 Auxiliary electricity consumption at part load elmin kW 0 078 Auxiliary electricity consumption in standby mode PSB kW 0 001 Heat loss in standby mode Pstby kW 0 127 0 135 Emissions of nitrogen oxides NOx mg kWh 86 84 Heating temperature regulation ºC 60 85 Maximum safety temperature ºC 110 Maximum operating pressure of heating bar 3 Heating expansion ves...

Страница 18: ...T TC C 1 Grey Green Brown Orange Brown Purple Blue Pink White THUM C 2 1 B B B B Burner BV BV BV BV Summer pump BCM BCM BCM BCM Mixed circuit pump BCD BCD BCD BCD Direct circuit pump M M M M Motor valve O I O I O I O I Main on off switch V I V I V I V I Summer Winter switch TA TA TA TA Air thermostat TC TC TC TC Control thermostat in boiler T T T THUM HUM HUM HUM Fume safety thermostat TS TS TS TS...

Страница 19: ...EL MODEL DC RC DC RC DC RC DC RC L L L L RC RC RC RC Heating Return V V V V Drain valve JAKA 20 HFD JAKA 20 HFD JAKA 20 HFD JAKA 20 HFD CONDENS CONDENS CONDENS CONDENS 3 4 M 540 SH SH SH SH Fume exhaust duct Ø100 SC SC SC SC Condensate outlet 1 H JAKA 30 HFD JAKA 30 HFD JAKA 30 HFD JAKA 30 HFD CONDENS CONDENS CONDENS CONDENS 1 M 640 EA EA EA EA Combustion air intake Ø80 ...

Страница 20: ...tion conditions Adjusting the combustion conditions Adjusting the combustion conditions Adjusting the combustion conditions As each particular installation has a different combustion circuit it is essential to adjust the combustion conditions of each boiler In order for the guarantee to be valid guarantee to be valid guarantee to be valid guarantee to be valid the burner must be adjusted by an off...

Страница 21: ...line blocking screw BL BL BL BL Turn the line regulator RL RL RL RL clockwise to increase the airflow and anticlockwise to decrease it After adjustment tighten the combustion line blocking screw BL BL BL BL BL BL BL BL RL RL RL RL 3 mm 3 mm 3 mm 3 mm 0 1 16 6 16 6 16 6 16 6 Correct position of electrodes Correct position of electrodes Correct position of electrodes Correct position of electrodes T...

Страница 22: ... to use copper pipes A pressure drop of 0 4 bar 30 cmHg must not be exceeded reading via a vacuum gauge Intake installation Intake installation Intake installation Intake installation H H H H Pipe length Pipe length Pipe length Pipe length m int 8 mm int 10 mm 0 0 25 60 0 5 21 50 1 0 18 44 1 5 15 38 2 0 12 26 2 5 10 26 3 0 8 20 3 5 6 16 Charging installation Charging installation Charging installa...

Страница 23: ...ONDENS JAKA 20 HFD CONDENS JAKA 20 HFD CONDENS JAKA 20 HFD CONDENS 0 40 80º H 15 5 5 1 JAKA 30 HFD CONDENS JAKA 30 HFD CONDENS JAKA 30 HFD CONDENS JAKA 30 HFD CONDENS 0 60 60º H 11 3 5 1 16 10 16 10 16 10 16 10 Electrical connection diagram Electrical connection diagram Electrical connection diagram Electrical connection diagram 1 2 5 6 8 10 11 12 3 FR TR MB EV1 LB RP Black Blue 4 EV2 TC TS Ph N B...

Страница 24: ... connect and disconnect the red oil intake tube to the nozzle proceed as follows Press the connector ring in the direction of the arrow pulling on the red tube at the same time PUSH PUSH PUSH PUSH R ING R ING R ING R ING R E D PIPE R E D PIPE R E D PIPE R E D PIPE OIL OIL OIL OIL QUICK CONNE CT FITTING QUICK CONNE CT FITTING QUICK CONNE CT FITTING QUICK CONNE CT FITTING ...

Страница 25: ...tivating the diagnostic functions The multi colour LED on the reset button is the indicator for visual diagnosis The EK button and the LED are located under the transparent cover of the reset button During normal functioning the various operating statuses are indicated in the form of colour codes see the colour code table below During ignition the indication is as shown in the following table Rese...

Страница 26: ...ective Flashes 4 times On External light during burner ignition Flashes 7 times On Excessive flame loss during functioning limited number of repetitions Fuel valves defective or dirty Flame detector defective or dirty Burner maladjustment Flashes 8 times On Supervision of fuel pre heater time Flashes 10 times On Cabling fault or internal failure output contacts other failures During the failure di...

Страница 27: ... 12 CQUE000102 Motor 13 13 13 13 CTOE000065 Counter thread 14 14 14 14 CQUE000147 Oil hose 15 15 15 15 CQUE000169 LMO14 Control box 16 16 16 16 CQUE000005 Transformer Pos Pos Pos Pos Code Code Code Code Description Description Description Description 17 17 17 17 CQUE000129 LMO14 Control box base 18 18 18 18 CQUE000033 Flange seal 19 19 19 19 SATQUE0001 Flange 20 20 20 20 CQUE000158 Flange support ...

Страница 28: ...Jaka HFD Condens Jaka HFD Condens Jaka HFD Condens Jaka HFD Condens 26 26 26 26 18 2 18 2 18 2 18 2 BOILER BOILER BOILER BOILER 3 1 2 4 5 6 8 7 9 11 12 10 14 13 ...

Страница 29: ... Jaka HFD 20 Condens SEPO002326 Top Jaka HFD 30 Condens 12 12 12 12 SEPO002316 Right side Jaka HFD 20 Condens SEPO002324 Right side Jaka HFD 30 Condens 13 13 13 13 Rigidity 14 14 14 14 SEPO002309 Right side cover 15 15 15 15 CELEC000175 Control panel cover 16 16 16 16 CELC000040 Amber pilot light 17 17 17 17 CELC000137 Manometer 18 18 18 18 CELC000178 Panel cover Pos Pos Pos Pos Code Code Code Cod...

Страница 30: ...Jaka HFD Condens Jaka HFD Condens Jaka HFD Condens Jaka HFD Condens 28 28 28 28 NOTES NOTES NOTES NOTES ...

Страница 31: ...29 29 29 29 NOTES NOTES NOTES NOTES ...

Страница 32: ...San Esteban s n 20730 AZPEITIA 20737 RÉGIL Guipúzcoa Tel 34 943 813 899 www domusateknik com www domusateknik com www domusateknik com www domusateknik com DOMUSA TEKNIK DOMUSA TEKNIK DOMUSA TEKNIK DOMUSA TEKNIK reserves the right to make modifications of any kind to its product characteristics without prior notice CDOC001418 CDOC001418 04 18 ...

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