Dodge HXT305A, Руководство пользователя

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4
Table 1 – Oil Volumes
Volume of Oil Required to Fill Reducer to Oil Level Plug
† Position A † Position B † Position C † Position D
Reducer
Size
Fluid
Ounces
(Approx)
S
Quarts
(Approx)
Liters
(Approx)
Fluid
Ounces
(Approx)
S
Quarts
(Approx)
Liters
(Approx)
Fluid
Ounces
(Approx)
S
Quarts
(Approx)
Liters
(Approx)
Fluid
Ounces
(Approx)
S
Quarts
(Approx)
Liters
(Approx)
HXT305A 28 7/8 .83 48 1½ 1.42 44 1
3
/
8
1.30 44 1
3
/
8
1.30
HXT405A 48 1½ 1.42 72 2¼ 2.13 68 2
1
/
8
2.01 60 1
7
/
8
1.77
HXT505A 108 3
3
/
8
3.19 136 4¼ 4.02 124 3
7
/
8
3.67 120 3¾ 3.54
† Refer to Fig. 1 on page 2 for mounting positions.
S U.S. Measure: 1 quart = 32 fluid ounces = .94646 liters.
Note: If reducer position is to vary from those shown in Figure 1
either more or less oil may be required. Consult factory.
Minimum Oil Recommendations for Average Operating Conditions
Table 2 — Lubrication Recommendations —
ISO Grades for Ambient Temperatures of 15º to 60º
Table 3 — Lubrication Recommendations —
ISO Grades for Ambient Temperatures of 15º to 125º
Reducer Size Reducer Size Output
RPM
1 2 3 4 5 6 7 8 9 10 12 13 14 15
Output
RPM
1 2 3 4 5 6 7 8 9 10 12 13 14 15
301–400 220 220 150 150 150 150 150 150 150 150 150 150 150 150 301–400 320 320 220 220 220 220 220 220 220 220 220 220 220 220
201–300 220 220 150 150 150 150 150 150 150 150 150 150 150 150 201–300 320 320 220 220 220 220 220 220 220 220 220 220 220 220
151–200 220 220 150 150 150 150 150 150 150 150 150 150 150 150 151–200 320 320 220 220 220 220 220 220 220 220 220 220 220 220
126–150 220 220 220 150 150 150 150 150 150 150 150 150 150 150 126–150 320 320 320 220 220 220 220 220 220 220 220 220 220 220
101–125 220 220 220 220 150 150 150 150 150 150 150 150 150 150 101–125 320 320 320 320 220 220 220 220 220 220 220 220 220 220
81–100 220 220 220 220 220 150 150 150 150 150 150 150 150 150 81–100 320 320 320 320 320 220 220 220 220 220 220 220 220 220
41–80 220 220 220 220 220 150 150 150 150 150 150 150 150 150 41–80 320 320 320 320 320 220 220 220 220 220 220 220 220 220
11–40 220 220 220 220 220 220 220 220 220 220 150 150 150 150 11–40 320 320 320 320 320 320 320 320 320 320 220 220 220 220
1–10 220 220 220 220 220 220 220 220 220 220 220 220 220 220 1–10 320 320 320 320 320 320 320 320 320 320 320 320 320 320
Below – 23ºF call application engineering.
20ºF to -22ºF use Mobil SHC 627.
Above 125ºF use Mobil SHC 634.
See page 8 for lubricant viscosity classification
equivalents.
NOTE:
Pour point of lubricant selected should be at least
10ºF lower than expected minimum ambient starting
temperature.
Special lubricants may be required for food and
drug industry applications where contact with the
product being manufactured may occur. Consult a
lubrication manufacturer’s representative for his
recommendation.
GUIDELINES FOR TORQUE-ARM REDUCER LONG-TERM STORAGE
During periods of long storage, or when waiting for
delivery or installation of other equipment, special
care should be taken to protect a gear reducer to have
it ready to be in the best condition when placed into
service.
By taking special precautions, problems such as
seal leakage and reducer failure due to the lack of
lubrication, improper lubrication quantity, or
contamination can be avoided. The following
precautions will protect gear reducers during periods
of extended storage:
Preparation
1. Drain the oil from the unit. Add a vapor phase
corrosion inhibiting oil (VCI–105 oil by Daubert
Chemical Co.) in accordance with Table 3.
2. Seal the unit air tight. Replace the vent plug with a
standard pipe plug and wire the vent to the unit.
3. Cover the shaft extension with a waxy rust
preventative compound that will keep oxygen away
from the bare metal. (Non-Rust X-110 by Daubert
Chemical Co.).
4. The instruction manuals and lubrication tags are
paper and must be kept dry. Either remove these
documents and store them inside or cover the unit
with a durable waterproof cover which can keep
moisture away.
5. Protect the reducer from dust, moisture, and other
contaminants by storing the unit in a dry area.
6. In damp environments, the reducer should be
packed inside a moisture-proof container or an
envelope of polyethylene containing a desiccant
material. If the reducer is to be stored outdoors,
cover the entire exterior with a rust preventative.
When Placing the Reducer into Service
1. Assemble the vent plug into the proper hole.
2. Clean the shaft extensions with petroleum
solvents.
3. Fill the unit to the proper oil level using a
recommended lubricant. The VCI oil will not affect
the new lubricant.
4. Follow the installation instructions provided in this
manual.
Table 4—Quantities of VCI #105 Oil
Case Size Quarts or Liters
HXT305A .1
HXT405A .2
HXT505A .3
VCI #105 & #10 are interchangeable.
VCI #105 is more readily available.