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2011 Chassis Cab                                       

PTO Operation & Installation Guide

06/24/2010

Please

 

read

 

this

 

information

 

carefully

 

and

 

call

 

us

 

with

 

any

 

questions

 

before

 

you

 

order

 

a

 

vehicle

 

so

 

you

 

understand

 

the

 

specific

 

capabilities

 

of

 

our

 

PTO

 

system.

 

 

The

 

Automatic

 

transmission

 

PTO

 

is

 

turbine

 

driven

 

not

 

engine

 

driven.

   

What

 

this

 

means

 

is

 

that

 

the

 

PTO

 

will

 

work

 

only

 

with

 

the

 

stationary

 

mode

 

in

 

park,

 

or

 

in

 

mobile

 

mode

 

with

 

the

 

vehicle

 

moving

 

at

 

approximately

 

7

 

mph

 

and

 

above

 

or

 

in

 

neutral.

  

Because

 

of

 

this

 

the

 

PTO

 

system

 

is

 

not

 

a

 

suitable

 

system

 

for

 

vehicles

 

like:

 

snow

 

plows,

 

autoloader

 

wreckers,

 

or

 

dump

 

trucks

 

if

 

they

 

are

 

used

 

to

 

dump

 

and

 

spread

 

at

 

a

 

crawling

 

speed.

    

These

 

vehicles

 

are

 

more

 

effective

 

with

 

an

 

engine

 

driven

 

‘clutch

 

pump’

 

type

 

hydraulic

 

pump.

  

Alternatively,

 

Parker

Chelsea

 

makes

 

a

 

product

 

called

 

Stored

 

Energy

 

Management

 

System

 

(SEMS)

 

that

 

allows

 

such

 

applications

 

to

 

function.

  

 

 

The

 

size

 

and

 

package

 

space

 

do

 

not

 

allow

 

for

 

components

 

driven

 

by

 

a

 

driveshaft

 

from

 

a

 

PTO

 

on

 

our

 

trucks.

  

The

 

automatic

 

transmission

 

models

 

have

 

exhaust

 

system

 

components

 

in

 

the

 

way

 

that

 

cannot

 

be

 

relocated

 

because

 

it

 

will

 

effect

 

emissions

 

compliance.

    

The

 

manual

 

transmission

 

models

 

have

 

either

 

the

 

transfer

 

case

 

(4x4)

 

or

 

the

 

transmission

 

crossmember

 

in

 

the

 

way.

  

 

 

The

 

manual

 

transmission

 

has

 

the

 

capability

 

to

 

support

 

a

 

split

 

shaft

 

PTO.

  

The

 

automatic

 

transmission

 

model

 

does

 

not

 

support

 

a

 

split

 

shaft

 

PTO

 

because

 

the

 

transmission

 

cannot

 

be

 

held

 

in

 

direct

 

drive

 

gear.

  

 

PTO GENERAL GUIDELINES

 

The

 

Dodge

 

Ram

 

3500/4500/5500

 

Chassis

 

cab

 

models

 

equipped

 

with

 

diesel

 

engines

 

that

 

have

 

the

 

PTO

 

prep

 

option

 

(LBN)

 

have

 

the

 

capability

 

of

 

mounting

 

and

 

controlling

 

a

 

PTO.

    

 

The

 

gasoline

 

powered

 

models

 

do

 

not

 

have

 

PTO

 

capability.

   

 

The

 

Aisin

 

AS68RC

 

Automatic

 

transmission

 

can

 

use

 

devices

 

up

 

to

 

35

 

HP

 

and

 

130

 

ft

lbs

 

torque.

 

Chelsea

 

270

 

or

 

252

 

series

 

fit

 

this

 

transmission.

  

Muncie

 

CS6

 

series

 

fit

 

this

 

transmission.

  

There

 

is

 

no

 

difference

 

in

 

how

 

PTO

 

and

 

pump

 

mount

 

between

 

4x2

 

and

 

4x4

 

automatic

 

models.

 

 

The

 

G56

 

manual

 

transmissions

 

are

 

limited

 

in

 

power

 

output

 

only

 

by

 

the

 

PTO

 

manufacturers’

 

maximums.

   

Chelsea

  

442

 

(deep

 

mount)

 

series

 

fit

 

this

 

transmission,

 

however

 

on

 

4x4

 

models

 

this

 

PTO

 

is

 

very

 

close

 

to

 

the

 

front

 

driveshaft

 

.

  

Muncie

 

Alpha

 

series

 

fits

 

this

 

transmission.

  

Pump

 

sizes

 

 

The

 

automatic

 

transmission

 

models

 

have

 

been

 

test

 

fit

 

with

 

17

 

GPM

 

rated

 

size

 

single

 

pumps

 

and

 

tandem

 

11

 

GPM

 

rated

 

pumps.

  

While

 

these

 

larger

 

pumps

 

have

 

limited

 

clearance

 

to

 

the

 

exhaust

 

system

 

and

 

many

 

people

 

have

 

mentioned

 

this

 

as

 

a

 

concern,

 

it

 

should

 

be

 

noted

 

that

 

the

 

exhaust

 

pipe

 

in

 

the

 

PTO

 

area

 

is

 

a

 

double

 

walled

 

pipe

 

which

 

provides

 

significant

 

heat

 

insulation

 

properties.

  

In

 

fact,

 

in

 

our

 

extreme

 

heat

 

PTO

 

testing

 

in

 

over

 

100

 

degree

 

F

 

Fahrenheit

 

temperature

 

we

 

never

 

exceeded

 

200

 

degree

 

F

 

on

 

the

 

PTO,

 

pump

 

or

 

hoses.

         

 

The

 

manual

 

transmission

 

models

 

are

 

as

 

follows:

  

The

 

4x2

 

models

 

have

 

no

 

particular

 

packaging

 

limitations

 

with

 

respect

 

to

 

direct

 

mount

 

pumps.

  

The

 

4x4

 

models

 

are

 

limited

 

by

 

the

 

location

 

of

 

the

 

front

 

driveshaft

 

to

 

approximately

 

a

 

standard

 

11

 

GPM

 

rated

 

pump

 

(although

 

larger

 

pumps

 

may

 

have

 

been

 

successfully

 

fitted

 

in

 

the

 

field).

   

However,

 

some

 

customers

 

have

 

had

 

success

 

using

 

bent

 

axis

 

piston

 

pumps

 

(mounted

 

forward)

 

to

 

get

 

substantially

 

higher

 

flows.

 

 

If

 

you

 

have

 

specific

 

PTO

 

and

 

pump

 

fitment

 

questions

 

and

 

can

 

provide

 

the

 

actual

 

PTO

 

and

 

pump

 

combination,

 

we

 

can

 

test

 

fit

 

it

 

and

 

provide

 

pictures

 

and

 

instructions

 

on

 

how

 

to

 

install

 

your

 

specific

 

combination.

   

PTO Limitations

New information: click here to see the bulletin

Содержание 2011 RAM 3500

Страница 1: ...asoline powered models do not have PTO capability The Aisin AS68RC Automatic transmission can use devices up to 35 HP and 130 ft lbs torque Chelsea 270 or 252 series fit this transmission Muncie CS6 series fit this transmission There is no difference in how PTO and pump mount between 4x2 and 4x4 automatic models The G56 manual transmissions are limited in power output only by the PTO manufacturers...

Страница 2: ...increased by holding the RES ACCEL button on the steering wheel or decreased by holding the COAST button Stationary PTO is available only when the vehicle is stationary When the truck is equipped with an automatic transmission it must be in Park and the service brake must be released and functional When the truck is equipped with a manual transmission the Parking Brake must be Set and the service ...

Страница 3: ... is activated by a switch close to ground in the cab after selected by a service tool When active this feature limits engine speed and road speed to calibrated values IN OUT ALL IN OUT ALL When this feature is selected stationary PTO and Remote PTO features the idle increase features in PTO mode are not available To operate the PTO in this mode the vehicle must meet the following conditions Dealer...

Страница 4: ...ty than Idle Up If the Remote PTO feature is active the Idle Up switches are ineffective The Idle Up or Stationary PTO feature cannot be activated until the Remote PTO relinquishes control To operate the PTO in this mode the vehicle must meet the following conditions Be in park position vehicles equipped with automatic transmission Upfitter provider on off switch has been activated Parking brake a...

Страница 5: ...times within 10 seconds Start Engine Engine Running Go into IDLEUP Mode Cruise ON then SET to go to 900 RPM Set the desired speed using cruise switches Press Cancel Turn key off to save the setting UNLEARNING SET SPEED Key ON Engine not run Press and release Cruise Set button 5 times within 10 seconds Note To LEARN a new speed first UNLEARN the old speed Once the idle speed is LEARNED the engine w...

Страница 6: ...nsor return lines provided This feature is activated when the Remote Throttle Switch is On closed to ground and the main throttle is closed Remote Throttle does not require idle validation switches and is not to be used for main vehicle accelerator Accelerator interlock This allows the accelerator to be locked out when activated This feature is often used in IN OUT ALL IN OUT ALL This allows the a...

Страница 7: ...amp Rate The ERPM second change rate allowed during a ramp up or ramp down Idle Up Set Speed Initial engine speed when Idle up is activated Number of Remote PTO Speed Settings Total number of engine speed selections available to Remote PTO feature Range 1 5 Remote PTO Speed Setting 1 2 3 4 and 5 Individual engine speed settings available to Remote PTO feature Electrical Connection to the Vehicle T...

Страница 8: ... circuits at the bell housing of the transmission 2011 Chassis Cab PTO Operation Installation Guide PTO Circuit Definition Chart The following chart is provided to assist in correctly interfacing the PTO with the vehicle IN OUT ALL IN OUT ALL 01 22 2010 ...

Страница 9: ...01 22 2010 2011 Chassis Cab PTO Operation Installation Guide IN OUT ALL IN OUT ALL ...

Страница 10: ...IN OUT ALL IN OUT ALL 01 22 2010 2011 Chassis Cab PTO Operation Installation Guide ...

Страница 11: ...01 22 2010 2011 Chassis Cab PTO Operation Installation Guide IN OUT ALL IN OUT ALL ...

Страница 12: ...01 22 2010 2011 Chassis Cab PTO Operation Installation Guide IN OUT ALL IN OUT ALL ...

Страница 13: ...01 22 2010 2011 Chassis Cab PTO Operation Installation Guide IN OUT ALL IN OUT ALL ...

Страница 14: ...IN OUT ALL IN OUT ALL ...

Страница 15: ...ssure Line to be connected only to 9 Line Main Pressure 2011 Chassis Cab 2011 Chassis Cab 2011 Chassis Cab 2011 Chassis Cab PTO Operation Installation Guide PTO Operation Installation Guide PTO Operation Installation Guide PTO Operation Installation Guide Right Side View Passenger Side L U Lock Up Clutch Pressure Left Side Veiw Driver side φ14 1 12 Hole Detail All 45 Lubrication Line Main Pressure...

Страница 16: ... the rear package tray located behind the seat from the vehicle 2 Unbolt the seat and move it to the rear of the cabin where the package tray was removed 3 Remove the sill guards rocker panel covers passenger side to allow the vinyl floor mat to be lifted They are removed by prying straight up to disengage metal clips 4 Lift the floor mat and fold it rearward and toward the drivers side to expose ...

Страница 17: ...le the PTO and pump through the opening Note larger pumps must be inserted through the hole and moved toward the rear of the opening before installing the PTO The pump is then slid forward to connect to the installed PTO 7 To assemble reverse the above procedure using RTV to reseal the PTO floor pan patch panel 2011 Chassis Cab PTO Operation Installation Guide IN OUT ALL IN OUT ALL ...

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