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HX33-DS Rev. A  

 

Page 5 / 23 

 Safety 

2.1 

Warning & Safety Precautions in this Operating Instruction 

The  following  warnings  and  safety  related  cautionary  notices  in  the  individual  chapters  alert 
you to various levels of danger:  

 

DANGER 

+

 

Identifies  an 

imminent,  serious  danger

,  which,  if  it  is  not  avoided,  will  lead  to  serious 

injuries or even to death. 

 

CAUTION 

+

 

Identifies a 

possible danger

, which, if it is not avoided, will lead to serious injuries or even 

to death.  

 

ATTENTION 

+

 

Identifies a 

potential dangerous situation

, which, if it is not avoided, can lead to medium 

 or minor injuries or material damages. 

 

INFORMATION 

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If this information is not followed, it can lead to a deterioration of the operating procedure. 

 

 

2.2 

Safety Precautions 

The  HX33  pneumatic  crimp  machine  has  been  constructed  according  to  state-of-the-art 
technology and the acknowledged technical safety regulations. 

When carrying out jobs such as installation, putting the machine into operation or setting it up, 
operation,  changing  the  conditions  of  use  and  the  mode  of  operation  or  carrying  out 
maintenance  and  service  jobs,  it  is  important  to  observe  the  procedures  for  switching  off  the 
machine described in the operation instruction. 

Please  observe  the  national  regulations  according  to  the  minimum  age  of  the  personnel 
operating  the  HX33  pneumatic  crimp  machine.  Allowing  younger  persons  access  to  the 
machine is strictly prohibited.  

+

 

Do  not  operate  the  HX33  pneumatic  crimp  machine  until  you  have  studied  and  fully 
understood all the instructions described in this operating instruction.  

+

 

Operate the HX33 pneumatic crimp machine in a dry and dust free environment only. The 
crimp machine is only allowed to be used when it is in complete functional condition.  

+

 

Do  not  modify  the  HX33  pneumatic  crimp machine  nor  use  it  for  any  purpose  for  which  it 
was not intended. 

+

 

The  use  a  chain  hoist  or  lifting  device  is  recommended  for  transporting  the  crimping 
machine. 

+

 

Wear suitable safety shoes when transporting the machine. 

+

 

Prior to starting up the HX33 pneumatic crimp machine, make sure it is firmly positioned on 
a  sturdy  stand  or  bench  to  prevent  it  from  tipping  over.  Ensure  that  the  table  or  bench  is 
stable enough to support the machine in normal use. 

+

 

Assure  an  appropriate  table  height.  The  table  height  is  dependent  on  the  position  of  the 
operator, (work in sitting or standing position) according to prEN 894-4:2004, Table A.1 

+

 

Assure  appropriate  illumination  of  the  working  place.  (EN  1837:1999 

–  chapter  4.2:  “The 

 

general value of illumination has to be 500 lx […]”). 

+

 

Connect compressed air supply only with the supplied compressed air hose. 

Содержание HX33

Страница 1: ...Pneumatic Crimp Machine Version HX33 02 16 Rev A HX33 Operating Instructions...

Страница 2: ...3 USA Telephone 001 407 855 6161 www dmctools com Date Version 02 24 2016 REV A by WEZAG Reproduction of these instructions or parts of them in whatever form is not permitted without express written p...

Страница 3: ...0 4 4 Safety Guard 10 4 5 Release Button 11 5 Transport and Installation 11 5 1 Transport 11 5 2 Installation 11 6 Commissioning Connecting to Compressed Air Supply 12 7 Tooling 14 8 Normal Operation...

Страница 4: ...y result due to the machine being used for a purpose other than that for which it was intended This is done entirely at the user s own risk RoHS Information The pneumatic crimp machine HX33 complies w...

Страница 5: ...lease observe the national regulations according to the minimum age of the personnel operating the HX33 pneumatic crimp machine Allowing younger persons access to the machine is strictly prohibited Do...

Страница 6: ...operator It must not be covered Exercise caution at all times when the HX33 pneumatic crimp machine is switched on The HX33 pneumatic crimp machine is not allowed to be used without a installed die s...

Страница 7: ...various components of the machine Proper operation of the machine To assure full familiarization with the system the training must be conducted in the native language of the operators involved Staff...

Страница 8: ...onformity and operating instructions We recommend that you retain the packing for further dispatch and for storage Dimension Carton 1 machine and black box Length 15 380 mm Width 13 4 340 mm Height 15...

Страница 9: ...01 Pneumatic crimp machine HX33 02 Release Button 03 Safety guard 04 Die Set 05 A control pressure foot pedal 06 P1 compressed air foot pedal 07 P compressed air 08 Label with serial number 09 Pneuma...

Страница 10: ...pressure max 87 116 psi 6 8 bar Air consumption per stroke 5 2 l crimp force at 87psi 6 bar 3147lbf 14 kN crimp force at 116psi 8 bar 3597 lbf 16 KN Noise level 73 dB A 4 4 Safety Guard The HX33 pneum...

Страница 11: ...ion the HX33 pneumatic crimp machine on a flat surface and assure the stability of the machine Ensure that the table or bench is stable enough to support the machine in normal use Assure an appropriat...

Страница 12: ...nected from the air supply Disconnect the air supply before changing the safety guard and the dies CAUTION The HX33 pneumatic crimp machine may only be set up and operated in perfect technical conditi...

Страница 13: ...rimp machine only with conditioned air lubricated and filtered Standard Filter 30 m Connect connection P of the machine with air hose 8 6 mm to the compressed air supply Air pressure 87 116psi 6 8 bar...

Страница 14: ...matic crimp machine do not wear loose clothing jewellery or long loose hair that can get caught in the HX33 pneumatic crimp machine Work with caution Only one person is allowed to work on or with the...

Страница 15: ...on or with the machine Assure free access to the operating elements of the machine especially the foot pedal It is only allowed to work with the specified air pressure ATTENTION Position the HX33 pne...

Страница 16: ...ance Plan DANGER Due to the risk of hand or finger injury never try to reach into the machine before having assured that the machine is disconnected from the air supply Disconnect the air supply befor...

Страница 17: ...only be removed by specially trained staff When working with the HX33 pneumatic crimp machine do not wear loose clothing jewellery or long loose hair that can get caught in the HX33 pneumatic crimp m...

Страница 18: ...be performed only by authorized and properly trained staff The housing and the covers in particular may only be removed by specially trained staff When working with the HX33 pneumatic crimp machine do...

Страница 19: ...HX33 DS Rev A Page 19 23 14 Exploded View Drawing Spare Part List 14 1 Exploded View Drawing Fig 14 1...

Страница 20: ...ex socket screw M8x60 DIN912 17 1 2481 13001 Plate right 18 1 2481 13002 Plate left 19 4 8480 99137 Hex socket screw M8x25 DIN912 20 2 8481 01001 Hex socket screw M8x45 DIN912 21 2 8480 99109 Cylinder...

Страница 21: ...IN 7991 galvanized 49 1 5481 13001 machine identification 50 2 5481 13002 x Label DMC 51 2 5481 13003 x Label HX33 52 1 5481 14003 x Label Release 53 1 5480 88002 x Label Hinweis Fingerschutz 54 1 548...

Страница 22: ...eumatic valve 7 1 8480 88043 Plug G1 4 8 1 8480 89007 3 2 way control valve 9 2 8480 88081 Screw in connector M 5 4 mm 10 2 8480 88063 Compressed air muffler G 1 8 11 1 8481 13008 Angle bulkhead conne...

Страница 23: ...SERS OF DMC PRODUCTS ASSUME FULL RESPONSIBILTY FOR INSTRUCTING THEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS Limited Warranty DMC Daniels Manufacturing Corporation warrants each new prod...

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