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Safety and Decals

Hi-Cap 40 Grain Cleaner

SAFETY INFORMATION PLEASE READ

WATCH FOR THIS SYMBOL!

IT POINTS OUT IMPORTANT SAFETY PRECAUTIONS.

IT MEANS ATTENTION -- “BECOME ALERT!  YOUR SAFETY IS INVOLVED!”

It is recommended that you review the entire contents of this manual, paying
particular attention to items preceded by this symbol.

FAILURE TO HEED THESE

 

INSTRUCTIONS

CAN RESULT IN PERSONAL INJURY!

Operator Qualifications

Operation of this farmstead equipment shall be limited to competent and experienced
persons.  In addition, anyone who will operate or work around power equipment must
use good common sense.  In order to be qualified, he must also know and meet all
other requirements, such as:

1. Some regulations specify that no one under the age of 16 may operate power

machinery.  This includes farmstead equipment.  It is your responsibility to know
what these regulations are in your own area or situation.

2. Current OSHA regulations state in part: “At the time of initial assignment and at

least annually thereafter, the employer shall instruct every employee in the safe
operation and servicing of all equipment with which the employee is, or will be
involved.”*

3. Unqualified persons are to stay out of the work area.  The “Work Area” is defined

as any area within the grain drying and storage complex where this equipment
is installed.

4. A person who has not read and understood all operating and safety instructions

is not qualified to operate the machine.

*Federal Occupational Safety & Health Standards for Agriculture Subpart D,
Section 1928.57 (a) (6).

Содержание HI-CAP 40

Страница 1: ...OWNER S MANUAL HI CAP 40 GRAIN CLEANER PNEG 1146 Date 9 21 06 PNEG 1146...

Страница 2: ......

Страница 3: ...equirements such as 1 Some regulations specify that no one under the age of 16 may operate power machinery This includes farmstead equipment It is your responsibility to know what these regulations ar...

Страница 4: ...electrical hook ups should be in accordance to the National Electrical Code 4 Ground all electrical equipment as well as bin itself 5 Only knowledgeable and trained personnel should operate this equi...

Страница 5: ...wn Replacements are available upon request Write to DMC 1004 E Illinois St Assumption IL 62510 Phone 217 226 5100 NOTE The decals on this page are NOT actual size Keep all decals wiped clean at all ti...

Страница 6: ...adjustments The cleaning drum should turn 27 revolutions per minute and rotate clockwise when viewed from the feed in end The cleaner should be run until empty before stopping It is not advisable to l...

Страница 7: ...nut BE SURE the dual bearing is positioned as shown in Photo 10 with indentation up Step 6 Put the 3 8 pivot bolts into the drum belt tightener as shown in Photo 11 Next put the pivot bolts through th...

Страница 8: ...PS 14 19 GO DIRECTLY TO STEP 20 Step 14 Bolt one half of the collector pan to the rear end panel using three x pan head machine screws and hex flange lock nuts See Photo 25 Continue by bolting the oth...

Страница 9: ...washers and nuts bolt the rear wood drum bearing to the bearing extension plate Finish by pulling the screener drum toward the rear until the front bearing spring pin feed in end is against front bea...

Страница 10: ...the excess slack out of the outside screen so the drum straps can be easily put on and secured Straps should be secured with and 2 1 2 machine screws and nuts See Photos 47 and 48 NOTE Screen lap and...

Страница 11: ...end of auger flighting BE SURE keyway is left ex posed Fasten with two 3 8 x 1 3 4 Grade 5 bolts and 3 8 lock nuts See Photos 3 and 4 Step 3 Place auger head over auger tube sliding stub shaft through...

Страница 12: ...22 Auger motor must be wired the same voltage as cleaner and checked for proper rotation Step 13 Using two 5 16 carriage bolts lock washers and nuts bolt the belt shield to the tabs on the auger head...

Страница 13: ...and upper glide rod support bracket by placing the ends of the glide rod support bracket through the holes in the hopper and to the pointed guide rod ends Fasten the latch to the hopper with the two...

Страница 14: ...ow Block Bearing 7 8 Complete 2 10 PT0208 Bearing Eccentric Lock 7 8 2 11 PT0228 Wood Bearing 7 8 Bore 2 12 PT0400 Collar 7 8 Set Screw Lock 1 13 PT0402 Collar Eccentric Lock 7 8 2 14 PT0414 2 Holed S...

Страница 15: ...9 Parts List Hi Cap 40 Grain Cleaner MODEL 40 HI CAP GRAIN CLEANER PARTS...

Страница 16: ...sing Drum 1 33 PT0418 Bearing Housing Double 1 34 PT0497 Belt Motor Drive A 55 1 35 PT0512 V Belt Drum Drive 1 90 Matched Set 2 36 PT0605 Pulley Motor Drive 5 8 x 2 1 4 A Section 1 37 PT0611 Pulley 2...

Страница 17: ...11 Parts List Hi Cap 40 Grain Cleaner 8 x 8 Auger...

Страница 18: ...ar Eccentric Lock 1 2 29 PT0420 2 Hole Bearing Mounting Flange 1 30 PT0424 3 Hole Center Flange Mount 1 31 PT0490 B 48 V Belt 1 32 PT0681 Pulley 1 x 12 B Section 1 33 PT0706 Motor Drive Pulley 5 8 x 3...

Страница 19: ...13 Parts List Hi Cap 40 Grain Cleaner 4 x 15 Fines Auger...

Страница 20: ...14 Parts List Hi Cap 40 Grain Cleaner...

Страница 21: ...26 3 Hole stamped flangette 2 16 PT0516 A 112 V Belt 1 17 PT0660 Pulley 7 8 x 8 A section 1 18 PT0711 Flanged idler pulley 1 2 x 3 1 4 1 19 1FH0763 Hex nut 1 4 4 20 1FH0764 Hex nut 5 16 6 21 1FH0767 H...

Страница 22: ...16 Parts List Hi Cap 40 Grain Cleaner Wiring Diagram 115V or 230 V...

Страница 23: ...Capacities Shelled Corn 15 Moisture Test 1600 BPH 25 Moisture Test 1000 BPH 30 Moisture Test 700 BPH 35 Moisture Test 400 BPH The capacities listed above can vary with grains amount of foreign materia...

Страница 24: ...ing Corn From Soybeans 3 x 3 x 17 GA wire Standard 6 x 6 x 25 GA wire Small 5 x 5 x 23 GA wire Standard Wheat Milo Oats and Barley Screens 4 x 4 x 23 GA wire Small 10 x 10 x 23 GA wire Small 3 x 3 x 2...

Страница 25: ...LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIM...

Страница 26: ...before installation occurs Copyright 2000 by The GSI Group Printed in the USA For more information contact the DMC Distribution Center closest to you Clear Lake Distribution Center 5205 4th Ave South...

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