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TROUBLE SHOOTING

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

SYMPTOM 

POSSIBLE CAUSE    

SUGGESTED ACTION 

 
 
Motor does not 
turn on 

-Switch Assembly not 
connected properly 
-Loose battery cable 
connections 
 
-Defective Switch 
Assembly 
 
-Defective motor 
 
 
 
-Water has entered motor 
 

-Insert Switch Assembly all the way into 
the connector. 
-Tighten nuts on all cable connections. 
 
 
-Replace Switch Assembly. 
 
 
-Check for voltage at armature port with 
Switch pressed. If voltage is present, 
replace motor. 
 
-Allow to drain and dry. Run in short 
bursts without load until completely dry. 
 

Motor runs but 
cable drum does 
not turn 

-Clutch not engaged 

-Turn clutch 

to the “In” position. If problem 

persists, a qualified technician needs to 
check and repair. 

Motor runs slowly 
or without normal 
power 

-Insufficient current or 
voltage 

-Battery weak, recharge. Run winch with 
vehicle motor running. 
-Loose or corroded battery cable 
connections. Clean, tighten, or replace. 

Motor overheating  -Winch running time too 

long 

-Allow winch to cool down periodically. 
 

Motor runs in one 
direction only 

-Defective Switch 
Assembly 

-Loose or corroded battery cable or motor 
cable connections. Clean and tighten. 
-Repair or replace switch assembly. 

Содержание EW8020

Страница 1: ...EW8020 WINCH...

Страница 2: ...follow all instructions before operating this device Failure to heed these instructions may result in personal injury and or property damage Your winch can develop tremendous pulling forces and if use...

Страница 3: ...WITH YOUR WINCH DESCRIPTION QUANTITY 1 Winch Assembly with pulling strap 1 2 Power Cord Switch Assembly Sulpplied for prototype 1 3 Control box 1 4 ATV Handlebar Switch 1 5 Mounting bolt kit 2 GETTING...

Страница 4: ...acity of 600lbs 4 Mechanical Gear System The reduction gears convert the winch motor power into extreme pulling forces 5 Braking System Braking action is automatically applied to the winch drum when t...

Страница 5: ...ery type of winch is different each other CAUTION Batteries contain gases which are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery whil...

Страница 6: ...perty damage CAUTION If the motor stalls do not maintain power to the winch Electric winches are designed and made of intermittent use and should not be used in constant duty applications CAUTION Neve...

Страница 7: ...ch to allow free spooling and also save battery power d Attach the hand saver hook to the clevis hook e Pull out the strap to your desired anchor point using the hand saver hook f Secure the clevis ho...

Страница 8: ...or long periods of time s Disconnect the strap from the anchor t Rewind the strap Make sure that any strap already on the drum has spooled tightly and neatly If not draw out the strap and re spool fro...

Страница 9: ...ctive strap by free spooling Remove the screw M4x6 Part NWB300015 on the drum and take out the winch drum disassemble the pin Part NWB300014 release the strap 2 Replace the new strap and assemble the...

Страница 10: ...rt bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repa...

Страница 11: ...10 WINCH ASSEMBLY DRAWING 12 Fixing Panel 1 96 Red Battery 5 9 Black Motor Black Battery IN OUT Red Motor...

Страница 12: ...00004 4 Spring Washer 4 9 SP300005 4 Phillip Screw M4 x 12 10 SP300006 1 Bush 11 SP300007 1 Drum 12 SP300008 1 Bush 13 SP300009 1 Tie Bar 14 SP300010 1 Base Plate 15 SP300011 1 Screw M8 x 20 16 SP3000...

Страница 13: ...ht winch 13 2 lbs 6 0kgs Total Weight 16 1 lbs 7 3 kgs Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 12V DC 0 14 4 5 10 250 1 1 11 5 3...

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