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HF225

OPERATOR’S

MANUAL

DIXON INDUSTRIES PTY LTD

ABN 89 008 171 855

17 Frederick Road, Royal Park, South Australia, 5014.Tel: +61 8 8240 1555. Fax: +61 8 8240 5588

Email: [email protected],

Содержание HF225

Страница 1: ...HF225 OPERATOR S MANUAL DIXON INDUSTRIES PTY LTD ABN 89 008 171 855 17 Frederick Road Royal Park South Australia 5014 Tel 61 8 8240 1555 Fax 61 8 8240 5588 Email sales dixonind com au...

Страница 2: ...le 7 3 9 Weld Quality Check 8 4 Maintenance Daily 9 4 1 Maintenance Daily Check List 9 5 Maintenance Periodic 9 5 1 General Drag 9 5 2 Heater Plate 9 5 3 Heater Temperature Adjustment 9 5 4 Temperatur...

Страница 3: ...ding the hot plate so that the temperature controller handle is not vertically above the hot plate will direct the cord away from the hot surface and keep the controller relatively cool Facer The faci...

Страница 4: ...overall 410 mm Height overall wheels attached 460 mm Component Weights Butt machine 40kg Heater plate 3 5kg Facer 11kg Fittings chuck 4 4kg Heater Facer stand 5 2kg Reducing liner sets 3kg min to 6 4...

Страница 5: ...diameter 2 5 Reducing Liners Each reducing liner set consists of 2 plain rings and 2 narrow rings Each ring is made up of 3 segments When welding pipe to pipe the plain rings are usually mounted in t...

Страница 6: ...g then check for misalignment maximum allowable misalignment is 10 of wall thickness Tolerances on small bore pipes should be sufficient to permit pipe alignment in the HF225 without much adjustment o...

Страница 7: ...ture controller Place the heater plate between the pipe faces Move the carriage to bring the pipe faces into contact with the heater plate Increase pressure to the predetermined bead up pressure Maint...

Страница 8: ...as diminished close the lock off valve to maintain the hydraulic pressure at a sufficient level until the cooling cycle is completed Maintain the pipe under pressure in the clamps until the weld cooli...

Страница 9: ...oppy movement of the cutter plates This indicates the need to adjust the facer drive internally 11 If using a portable generator ensure its output is 240v 20v and 50hz to protect electronic equipment...

Страница 10: ...ition with one hand With the free hand use a piece of wood or plastic to force the snap ring completely into its groove This may take several attempts until some experience is developed Never use meta...

Страница 11: ...ed hydraulic cylinder shaft or seals These should all be inspected and repaired before bleeding the system The following method is recommended for recharging with oil use ISO 46 viscosity 1 Check ther...

Страница 12: ...ling is excessively worn or broken the complete worm drive assembly must be replaced as a matching assembly 3 Inspect the worm shaft needle thrust bearing for damage and replace if necessary 4 Otherwi...

Страница 13: ...As heat is transferred into the pipe during heat soak the heater temperature initially falls but eventually returns to the set point 6 3 Measuring Surface Temperature 1 Always wait 5 minutes after th...

Страница 14: ...d zone should be free of bending stress free of notches or similar damage and be free of contamination 8 Weld failure trouble shooting Bead shapes are exaggerated for effect Uniform bead correct weldi...

Страница 15: ...st be made to the Company in writing within 14 days of the first occurrence of the event or condition on which the claim is based The claim must include proof of purchase and a detailed statement of t...

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Страница 18: ...Dog Coupling Fixed BF200224 6 3 Nylon Bush BF225231 5 1 Hexagon Socket Set Screw BF000239 4 1 Drill suit 225 Facer BF225240_3 3 1 Dog Coupling DRP20ET BF225208 2 1 Facer Body BF225201_2 1 QTY Part Na...

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Страница 22: ...Piston 24 1 Breather 23 1 Plug 22 1 Check Valve pressure relief 21 1 Spring Check V press relief 20 1 Check Valve 19 1 Spring Check Valve 18 2 Copper Washer 17 1 Washer 16 2 Valve Screw 15 1 Spring P...

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Страница 24: ...3117 3725 4426 719 906 1109 1367 1669 2029 2463 2953 3492 measured drag P3 drag kPa total bead up pressure P3 kPa soak pressure P2 drag kPa drag drag drag drag drag drag drag drag drag drag drag drag...

Страница 25: ...PN12 5 PN16 PN20 PN3 2 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN25 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN25 4 7 5 9 7 3 9 1 11 3 14 1 17 3 21 2 25 9 4 3 5 2 6 6 8 2 10...

Страница 26: ...6 3 PN8 PN10 PN12 5 PN16 PN20 PN3 2 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN25 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN25 3 8 4 6 5 8 7 1 8 8 10 9 13 4 16 6 20 3 3 3 4...

Страница 27: ...N4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN3 2 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN25 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN25 2 9 3 7 4 6 5 7 7 0 8 6 10 6 13 0 16 0 2...

Страница 28: ...N3 2 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN3 2 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN25 PN4 PN6 3 PN8 PN10 PN12 5 PN16 PN20 PN25 2 1 2 5 3 1 3 9 4 8 5 9 7 2 8 9 10...

Страница 29: ...DIXON INDUSTRIES PTY LTD ABN 89 008 171 855 17 Frederick Road Royal Park South Australia 5014 Tel 08 8240 1555 Fax 08 8240 5588...

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