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SECTION III

OPERATING INSTRUCTIONS

3-1  General Safety

Only qualified people familiar with this operator’s manual 
and the mower’s operator’s manual should operate this 
machine.

3-2  Operation And Tips On Mowing

A. Perform BEFORE EACH USE the maintenance list in
     paragraph 4-1.

B. Start mower.

C. With the mower at high idle speed, engage the mower 
     deck.

D. While seated in the operator’s seat, rotate the 
     engagement handle of the collection system away 
     from the mower. Continue to rotate the handle until it 
     stops in an over center position. With the blower 
     engaged, you can proceed to operate the control 
     levers of the mower.

NOTE:

 If the collection system does not appear to be 

collecting the grass clippings, disengage the deck
and blower, then, engage the parking brake and turn the 
mower off. Proceed to section 3-3, and review the 
section 2-4 in this manual.

To obtain the maximum effectiveness from your 
collection system the tips listed below should be 
followed:

* Watch your speed- Normal conditions will allow a 
   speed of up to approximately 5 mph, but thick, heavy 
   damp conditions will require reduced ground speed.

* Mow with sharp blades- A sharp blade cuts cleaner.

* Wet grass and leaves will decrease effectiveness and 
   will increase horsepower requirements.

* Mow at higher cutting heights- Remove and mulch no 
   more than 2” of grass length with each mowing. 
   (Experts recommend not cutting off more than 1/3 of 
   the grass blade length at any given time.)

* Mow twice, at different height settings, (high, then low), 
   if grass is extra tall.

* Remember that horsepower requirements will vary with 
   the mowing conditions such as type and height of turf 
   grass, moisture content, amount of leaves, whether the 
   terrain is flat or hilly, etc.

3-3 Disengagement Of The Blower

A. To disengage the blower, rotate the engagement 
     handle towards the mower.

WARNING: 

The blower will continue to spin. DO NOT 

TOUCH the blower, pulleys, or the belt until the tractor is 
turned off. DO NOT adjust the belt tension until the 
mower is turned off. Refer to section 2-4 of the manual.

3-4  Unloading The Collection System

NOTE:

 To determine when the collection bags are full, 

follow the following steps:

A. Stop the forward movement of the mower.

B. Disengage the mower deck.

C. Disengage the blower.

D. Engage the parking brake.

E. Once the parking brake has been engaged, then and 

only then, walk behind the mower and check the 
collection bags by unlatching and lifting the top 
assembly. Load in bags should not exceed the height 
of the installed bag.

F. To release bags, slide each bag out (towards 

operator) and turn bags over to deposit clippings.

G. Return each bag to the original location, lower top 

assembly and re-latch to close .

NOTE:

 Do not allow collection bags to become over-

filled as potential damage may occur to your 
equipment. Also, be sure to clean the hood screen as 
needed.

 

 

SECTION IV

MAINTENANCE

4-1 Maintenance Checklist

NOTE: REMOVE PTO ASSEMBLY BEFORE RAISING 

DECK FOR MAINTENANCE.

Before each use:

1. Check blades and spindles to be sure that no foreign 
    objects, such as wire or steel strapping bands, are 
    wrapped around them.

2. Inspect blades for wear. Replace if necessary. If it is 
    necessary to sharpen the blades, remove the blades 
    from the spindles before sharpening. DO NOT 
    sharpen blades while still attached to the mower.

Содержание 38131503

Страница 1: ...OPERATOR S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART Q0459 REV 0 Classic 2960 3360 Model 38131504 60 Decks DESIGNED FOR 2013 2011 Xcaliber 3366 Model 38131503 66 Decks...

Страница 2: ...deliberately run the mower across any foreign object 12 Wear ear protection if the noise level is offensive 13 Wear eye protection to prevent debris from damaging your eyes SECTION PAGE Safety 2 Safe...

Страница 3: ...LVED This symbol is used to call attention to safety precautions that Should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed it...

Страница 4: ...ON All obligations of Dixie Chopper under this warranty shall be terminated if products are altered or modified in ways not approved by Dixie Chopper E ACCIDENTS AND NORMAL MAINTENANCE The warranty co...

Страница 5: ...r 1 2 Description The grass collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf It is also used for picking up leaves and...

Страница 6: ...d assembly to the mower s engine shaft to fasten 27HP Generac 29HP Kohler Fasten engine pulley assembly number 18 P A1109 to the electric clutch using 1 7 16 20 x 4 HHCS P K0359 and 1 7 16 helical spr...

Страница 7: ...the PTO mount plate assembly to the rear frame of the mower using 2 3 8 16 x 1 x 1 u bolt P K1118 and 4 3 8 16 nylon flange locknuts P K2038 Refer to Figure 2 2b for Classic and Xcaliber Mounting Hol...

Страница 8: ...86 Refer to Figure 2 3 Attach the PTO handle assembly P A1142 to the PTO assembly using 3 1 4 20 x 3 4 HHCS and P K1222 3 1 4 20 nylon flange locknuts P K2014 Refer to Figure 2 3 NOTE Remove the PTO b...

Страница 9: ...n the adjustment bolt clockwise Figure 2 4e until there is 1 of deflection with 10 11 lbs of pressure at the center of the belt between the engine pulley and the gear box pulley Once the correct tensi...

Страница 10: ...o the top hole in the cam and replace the hair pin clip Adjust the cam stop bolt P K1159 to allow the cam to rotate slightly over center when the blower is disengaged Figure 2 5 2 6 Blower Cone Instal...

Страница 11: ...bly to the lower main frame using 2 1 2 13 x 1 1 4 HHCS P K1232 and 2 1 2 13 nylon flange locknuts P K2012 Secure the lower frame assembly to the rear face of the lower main frame using 2 3 8 16 x 1 H...

Страница 12: ...pper frame assembly P A1058 above the lower frame assembly and lower the top assembly onto the two vertical tubes Secure the top assembly to the lower mount assembly using 2 clevis pins P K0133 and 2...

Страница 13: ...Kit Assembly Installation Assemble the hinge kit as shown in Figure 2 10 using 2 5 16 18 x 1 HHCS P K1154 3 5 16 18 nylon flange locknuts P K2516 5 1 4 flat washers P K0037 and 2 swing arm brackets P...

Страница 14: ...Figure 2 11b and 2 11c Step 3 Using a flat file or disc grinder remove sharp edges from clamp cut in Step 2 Refer to Figure 2 11d Step 4 Loop previously cut hose clamp end under and through the clamp...

Страница 15: ...installed to mower deck Classic Boot Plate Mounting Locations Refer to Figure 2 12b for Classic boot plate mounting locations Classic Deck Plate Mounting Locations Refer to Figure 2 12c for Classic d...

Страница 16: ...8 16 nylon flange locknuts P K2038 Insert the bolts from the underside of the mower deck NOTE Do not tighten hardware until boot has been installed to mower deck Xcaliber Boot Plate Mounting Locations...

Страница 17: ...and the container inlet Proceed to slide the opposite end of the 6 hose onto the outlet of the blower assembly See Figure 2 16 for details Make sure both ends of the hose are clearly attached to the i...

Страница 18: ...o the specifications located in the chart towards the back of this manual Last rotate the impeller blade to ensure that the blade is clear of contact on all sides of the blower housing 2 17 Impeller B...

Страница 19: ...ing two people lift the weight bar P B2220 into position Secure the weight bar to the left and right weight brackets using 2 1 2 13 x 4 1 4 u bolts P K0331 and 4 1 2 13 nylon flange locknuts P K0212 U...

Страница 20: ...t bag wear install 2 red plastic end caps P J0274 as shown in Figure 2 19a on each bag ring before installing bags To install the bag onto the bag ring place the seam openings of the bag onto the bag...

Страница 21: ...2 7 K0037 1 4 FLAT WASHER 75 OD x 314 ID x 060 T 2 8 K1128 1 4 20 NYLOC NUT 2 9 C0026 GRASS DEFLECTOR 1 10 K0062 3 16 x 1 1 2 FENDER WASHER Z 4 11 K1265 BLACK PANEL RETAINER 3 12 V1120 Black Plastic S...

Страница 22: ...Exploded Parts View A1623 PTO Assembly 7 16 12 1 11 36 27 35 10 34 33 8 21 22 17 3 9 15 31 14 2 4 13 23 24 5 6 20 37 25 38 32 26 30 19 18 39 29 28 22...

Страница 23: ...091 OD x 1 625 L HAIR PIN CLIP 1 16 a0306 PTO SHAFT ASSEMBLY 1 17 J0254 3 16 x 3 16 x 3 4 Key 1 18 M0228 BLOWER PULLEY 1 19 K1446 1 187 OD x 380 ID x 187 WASHER 1 20 K1190 3 8 16 x 3 4 HHCS 1 21 E400...

Страница 24: ...24...

Страница 25: ...25...

Страница 26: ...sepower requirements will vary with the mowing conditions such as type and height of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc 3 3 Disengagement Of The Blow...

Страница 27: ...ubrication NOTE Use only white lithium based grease for lubrication of the shaft on the blower assembly 1 On initial use Grease the fitting on the blower shaft 2 Every 25 hours of use Re grease the gr...

Страница 28: ...decals on all products manufactured Damage can occur to safety decals either through shipment use or reconditioning Contact your local Service Center for replacement decals Part R2008 Danger Rotating...

Страница 29: ...29 D Chopper...

Страница 30: ...Contact service dixiechopper com 765 246 6191 FAX 765 246 6017...

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