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User manual in Original

Doc. ref: 500V_BAS_am_en_210524
DISPERATOR AB

 

    

Tel: 08-724 0160   

 

E-mail: [email protected]

Mälarvägen 9, 141 71 Segeltorp   

 

 

 

 

 

Web page: www.disperator.se

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9.5.   Assembly of Disposer

1.  Clean all components carefully. Wipe the surface of the motor and the right-angle gear. Also wipe 

the motor axle and the slotted bushing in the right-angle gear so that they are clean. If a new 

motor has been mounted, make sure that motor axle key is removed, check that the motor axle 

is not damaged, if there are degrees, carefully remove them.

2.  Turn the axle of the right-angle gear so that the stop screw is in the middle of the mounting hole. 

With the stop screw in this position, make sure that the slotted bushing is at the bottom and 

turned according to picture below.

3.  With the motor in the horizontal position, turn the motor axle so that the keyway is in the middle 

of the slot in the bushing. Motor axle and bushing must be free of grease.

4.  Move the right-angle gear if it does not slide easily, loosen the stop screw further. Note, the 

motor must be in a horizontal position when doing this, otherwise there is a risk that the bushing 

will not end up in the correct position.

5.  Fit the four screws (48), use thread locking fluid (Loctite 243), tighten the screws crosswise with 

torque 17 Nm.

6.  Then tighten the stop screw to 45 Nm. Install the plastic plug in the mounting hole.

7.  Mark the bottom position of the carrier (18) on the axle of the right-angle gear, 54 mm from the 

top of the axle.

8.  Make sure that the axle key is in the correct position. Lubricate a thin layer of Disperator special 

grease (04) on the axle of the right-angle gear.

9.  Wipe the inside and outside of the carrier (18).

10.  Gently mount the carrier (18). Press the carrier to the mark (54 mm) on the right-angle gear axle. 

If the carrier cannot be pushed all the way by hand, axle screw (07) is used as a push-down tool. 

Use the rotary shredder as a handle to prevent the carrier from rotating.

11.  Mount the adapter plate (46) with the four screws (47), tightening torque 17 Nm.

12.  Wipe the inside of the axle seal (03/02) on the end shield (13).

13.  Place the washer (03/00) in the end shield with the flange facing towards the right-angle gear.

14.  Grease the sealing face of end shield (13) with special grease (04).

15.  The seals shall be placed with the groove and stainless spring upwards towards the washer 

(-03/00). To avoid damaging the seals (03/02, 2pcs) press each seal one at the time into position 

using a tool that has the same outer diameter as these seals. 

16.  The seals are fixated by fitting the locking ring (03/03) into the groove in the end shield (13). Tap 

on this ring to ensure that it is seated properly in the groove in the end shield.

17.  Grease the axle seals (03/02) and pack the space between the two seals with special grease (04. 

Use a soft brush.

18.  Apply a thin layer of special grease (04) on the carrier (18). Use a soft brush.

19.  Fit the end shield (13) with the outlet facing in the same direction as the connection box on the 

motor. Care should be taken not to damage the lips of the axle seals. Tighten all four screws (23), 

the torque should be 81Nm.

20.  Grease the V-ring seal (03/01) and washer (03/00) using special grease (04). Fit the V-ring seal 

over the carrier (18) with the seal lip against the washer (03/00).

Mounting hole
Stop screw
Motor shaft keyway
Slotted bushing (slit down)

All manuals and user guides at all-guides.com

Содержание 500V-BAS Excellent Series

Страница 1: ...n Installation Safety Operation Service USER MANUAL User manual in Original Doc ref 500V_BAS_am_en_210524 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page...

Страница 2: ...All manuals and user guides at all guides com...

Страница 3: ...anual in Original Doc ref 500V_BAS_am_en_210524 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se All manuals and user guides at all guid...

Страница 4: ...side or within 500 m ofsuch platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing through a screen with...

Страница 5: ...Connected to Interlock Switch______________________________ 16 6 2 Connection of flushing water_____________________________________________ 17 6 2 1 Water pipe DN15___________________________________...

Страница 6: ...______________________________ 24 8 3 Trouble Shooting_______________________________________________________ 25 8 3 1 Disposer Reduces Speed Stops or does not Start__________________________ 25 8 3 2...

Страница 7: ...ine is being used It is not only the general safety instructions in this section that need to be considered but also the other special safety instructions given in this manual 1 Safety Precautions 1 1...

Страница 8: ...these If they lack this knowledge they must receive the required training Installation Personnel responsible for the installation of the machine must have knowledge equivalent to education in industri...

Страница 9: ...andle food waste separation at source complying with modern demands and being economically affordable Our product assortment is unique Disperator can as the only manufacturer of such equipment offer a...

Страница 10: ...water ground into small particles for further transport in the sewer to a sealed and odorless special tank where the slurry and grease are separated from much of the liquid which flows out into the m...

Страница 11: ...l as at sea The Excellent 500 Series disposers may be installed under sinks and washing lines into tabletops and working benches or as freestanding separate units Installation into an existing kitchen...

Страница 12: ...ERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 12 35 3 2 Technical Specification 177 412 442 663 240 132 174 176 207 310 274 60 6x 380 240...

Страница 13: ...ne If the machine will be stocked before installation and use the following applies The machine should be stored in a dry and clean room where the relative humidity may not exceed 60 Recommended stora...

Страница 14: ...cumentation connection wiring diagram and component layout diagram 5 2 Food Waste Disposer Disposer with motor size and voltage according to the delivery note including rubber gasket to be placed betw...

Страница 15: ...l info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 15 35 Line strainer G BSPP internal thread Jam release wrench 1pc for release of disposer grinding unit if a non grindable...

Страница 16: ...he rubber gasket is compressed a few millimetres 6 1 2 Fixation of the Machine If the disposer can turn in the assembly or if it is placed freely for example next to a peeling machine the machine must...

Страница 17: ...ect amount of flushing water to the machine the incoming water pipe incl accessories and protection devices against suction cut off valves etc must have the same dimension as the connection to the mac...

Страница 18: ...valve non return valve G BSPP be installed on top of the lyre shaped incoming water pipe according to the figure below The vacuum valve protects the water pipe against re suction in the event of over...

Страница 19: ...e sewer pipe must be drawn without sharp bends or curves according to local standards The distance k in the figure below must be 100 120 mm for models 510 515 and 520 and 130 150 mm for models 530 550...

Страница 20: ...achines having a rated current up to 14A For machines having a rated current above 14A use 2 5 mm wires The rated voltage and current is specified on the machine s serial number plate 6 4 5 Cable Prot...

Страница 21: ...d and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks during Start Up 6 5 3 Final Measures a Start the disposer and determine that the grinder...

Страница 22: ...interlock protective cover above the machine inlet is open press the red stop button disconnect and lock the main electrical safety breaker on the wall bulkhead with a padlock and call for service 3 D...

Страница 23: ...rs crabs etc must not be fed into the machine as it among other things causes drainpipe blockages Also larger amounts of eggshells must not be fed into the machine as it also causes drainpipe blockage...

Страница 24: ...tor s idle sound is heard 4 Wait for 15 secs Press red stop button 0 disposer and flushing water stops within 5 secs 1 Press green button 1 disposer and flushing water starts Flush clean sink washing...

Страница 25: ...at the related interlock switch connects 9 Check wall fuses automatic breakers Change reset if needed 10 Reset motor overload protector by pressing in the red button 0 on the start stop unit 11 Connec...

Страница 26: ...35 9 Service Instructions 9 1 Authorization Disconnection and reconnection of the machine to incoming water sewer service and electricity may only be carried out by authorized personnel and in accord...

Страница 27: ...AS_am_en_210524 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 27 35 9 2 Exploded Views and Spare Parts List for the Disposer All manu...

Страница 28: ...9 1 Mounting plate 50 4 Screw nut and washer for motor 51 1 Housing above right angle gear incl sound damping and mounting screws 52 1 Housing above motor incl sound damping and mounting screws 53 1 s...

Страница 29: ...oc ref 500V_BAS_am_en_210524 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 29 35 35 36 37 38 38 1 38 2 38 3 08 1 All manuals and user...

Страница 30: ...d to disconnect electrical supply and lock the breaker with a padlock 2 Disconnect the disposer connection cable from the contactor motor overload protector 3 Disconnect the drain pipe from the outlet...

Страница 31: ...t the carrier surfaces of the axel seals 18 During normal operation two smaller grooves are created in the carrier If the grooves are noticeable asymmetrical or more than two replace the carrier 12 Te...

Страница 32: ...ecial grease 04 on the axle of the right angle gear 9 Wipe the inside and outside of the carrier 18 10 Gently mount the carrier 18 Press the carrier to the mark 54 mm on the right angle gear axle If t...

Страница 33: ...ed between the axle washer and around the entire head of the shaft screw The torque should be 57Nm 27 Apply a thin continuous string of rubber sealing compound 09 in the seat of the end shield 13 28 C...

Страница 34: ...ready to be remounted 37 Make sure that the seal for the hood 08 is placed correctly before you move the disposer into place Use 6pcs of screws and nuts 22 See section 6 1 1 for the correct procedure...

Страница 35: ...eded training of personal Preventive maintenance medium Year 2 year 5 year 8 etc Preventive maintenance small according to above Replacement of rubber seals with Spare Part No 05 and 08 in section 9 2...

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