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16

Maintenance

Checking the V-Belts

V-Belts must be in good condition and tensioned properly to 

ensure maximum performance of the plate compactor.

1.  Remove the 4 hex bolts that secure the belt guard to access 

the v-belts (see Figure 8).

2.  Check the condition of the v-belts. If there is signs of 

cracking, fraying or glazing, replace the belts as soon as 

possible.

3.  Check the belt tension by pressing on the center of the belt 

length. The normal deflection on each side should be 3/8” 

(9mm) - 1/2” (13mm) while applying moderate pressure 

with thumb or finger.

Tensioning the V-Belts

1.  Loosen 4 engine mount bolts, 2 on each end of the engine 

block, just enough to move the engine slightly, but do not 

remove the bolts entirely (see Figure 9).

2.  Loosen the jam nuts leaving enough space between the nut 

and the bracket (see Figure 10).

3.  Push the engine toward the back of the plate by turning the 

adjustment bolts to remove any slack in the v-belts.

4.  When the v-belts are tensioned correctly, there should be 3/8” 

(9mm) to 1/2” (13mm) of movement when the belt is pressed 

firmly in the center of the belt length. If the adjustment bolts 

can not be adjusted enough to increase the belt tension, then 

the belts should be replaced.

5.  Tighten the jam nuts against the bracket and tighten the 

engine bolts.

6. Replace the belt guard.

Note: 

When adjusting the belts, make sure that the clutch 

pulley and the exciter pulley are in alignment.

JAM

NUTS

ADJUSTMENT

BOLTS

Figure 8

Figure 9

Figure 10

Содержание 104001

Страница 1: ...This safety alert symbol identifies important safety messages in this manual Failure to follow this important safety information may result in serious injury or death MODELS 104001 and 104950 Operatio...

Страница 2: ...1100 W 120th Ave Suite 600 Westminster CO 80234 720 287 5182 For Service or Questions Call 1 877 487 8275 720 287 5182 www dirtyhandtools com Dirty Hand Tools is a brand of...

Страница 3: ...ng the Air Filter Model 104950 7 Overview 8 Handlebar Assembly 9 Wheel Assembly 9 Paving Pad Assembly 10 Operating Precautions 11 Operating Instructions Preparation for Operation 12 Starting the Engin...

Страница 4: ...t was specifically designed Any other use is unauthorized and may result in serious injury or death This compactor is not intended for use on cohesive soils such as clay or hard surfaces such as concr...

Страница 5: ...nce of alcohol drugs or medication Do not allow a person who is tired or otherwise impaired or not completely alert to operate the plate compactor CAREFULLY INSPECT THE AREA TO BE COMPACTED AND REMOVE...

Страница 6: ...el No 104001 Plate Size 21 3 x 16 5 Exciter Speed 5500vpm Centrifugal Force 2 922 Lbs Travel Speed 49 ft min Engine 196cc Weight 191 8 Lbs VIBRATORY PLATE COMPACTOR READ MANUAL BEFORE OPERATING WEAR G...

Страница 7: ...bag Operation Manual DO NOT ATTEMPT TO START ENGINE BEFORE ADDING OIL TO ENGINE The engine is shipped from the factory without oil You must add engine oil before starting the engine Use only 10 30W oi...

Страница 8: ...8 Overview of Components THROTTLE CONTROL LEVER HANDLEBAR ASSEMBLY MUFFLER AIR CLEANER FUEL TANK BELT GUARD EXCITER BASE PLATE OIL DRAIN HOSE LIFTING HANDLE...

Страница 9: ...her and locknut 3 Position the throttle control onto the upper portion of the handlebar and secure with a flat washer and hex bolt M5x25mm Mounting the Folding Wheel Assembly 1 Position the folding wh...

Страница 10: ...ick or other material to reduce noise and prevent scratching The paving pad is included with Model 104001 only Attaching the Paving Pad 1 Align the holes in the paving pad with the holes in the clamp...

Страница 11: ...result If the unit vibrates abnormally stop the engine and check immediately for the cause Abnormal vibration is an indication of a potential problem Never operate the machine on slippery surfaces Use...

Страница 12: ...the dipstick see Figure 5 Pre Start Inspection 1 Make sure all nuts bolts and hardware are in place and secure 2 Check oil level 3 Inspect air cleaner see engine manual Clean or replace as needed 4 C...

Страница 13: ...er to no choke position and increase throttle speed towards full throttle Restarting A Warm Engine Restarting an engine that is already warm from previous running does not normally require use of the...

Страница 14: ...ne to do the work The operator should guide the machine but not bear down on the handlebar or use unnecessary force Compacting will vary with ground conditions material being compacted and slope of su...

Страница 15: ...to cool before filling fuel tank Engine Maintenance Refer to the engine manual included in your parts packet for detailed information on engine maintenance Your engine manual provides detailed informa...

Страница 16: ...block just enough to move the engine slightly but do not remove the bolts entirely see Figure 9 2 Loosen the jam nuts leaving enough space between the nut and the bracket see Figure 10 3 Push the eng...

Страница 17: ...lent by the manufacturer The fluid should be changed every 200 hours of operation 1 Let the exciter cool before attempting to change the fluid 2 Remove the belt guard and v belts see Figures 8 9 11 3...

Страница 18: ...ngine for storage 1 Run the engine until the fuel is consumed 2 Allow the engine to cool down While the engine is still warm drain the oil by detaching the flexible oil line hose tipping the plate com...

Страница 19: ...vice center Check and replace spark plug and adjust gap Drain and refill gas tank and carburetor Engine will not stop when throttle control See engine manual to check and adjust the is positioned at s...

Страница 20: ...ine EPA 50 State Approved 79cc Engine EPA 50 State Approved Engine Oil Capacity 0 63 quarts 0 6 liters 0 37 quarts 0 35 liters Operating Speed 3600 RPM 3600 RPM Plate Size 21 26 L x 16 54 W 540mm x 42...

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