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DINO 210XT

DAILY

INSPECTION

(START-UP

INSPECTION) .................................................................... 67

MONTHLY

INSPECTION

(MAINTENANCE

INSPECTION)................................................... 68

ANNUAL

INSPECTION

(REGULAR

INSPECTION) ................................................................ 69

EXTRAORDINARY

INSPECTION ............................................................................................. 72

TEST

INSTRUCTIONS

FOR

REGULAR

INSPECTION ......................................... 73

FAULT FINDING............................................................................................................................ 74

GENERAL INFORMATION OF HYDRAULICS....................................................................... 81

ELECTRIC COMPONENTS ......................................................................................................... 82

CHASSIS

CONTROL

CENTRE

(LCB),

RELAYS....................................................................... 82

CHASSIS

CONTROL

CENTRE

(LCB),

SWITCHES .................................................................. 86

CHASSIS

CONTROL

CENTRE

(LCB),

OTHER

ITEMS ............................................................ 87

PLATFORM

CONTROL

CENTRE

(UCB),

RELAYS ................................................................. 88

PLATFORM

CONTROL

CENTRE

(UCB),

SWITCHES............................................................. 89

PLATFORM

CONTROL

CENTRE

(UCB),

OTHER

ITEMS....................................................... 90

LIMIT-SWITCHES ....................................................................................................................... 90
DRIVING

DEVICE

CONTROL

CENTRE

(DCB)........................................................................ 91

OTHER

MARKINGS .................................................................................................................... 91

ADJUSTMENT VALUES OF MOVEMENT SPEEDS............................................................... 92

ELECTRIC COMPONENTS

2945 >......................................................................................... 94

WIRING DIAGRAM....................................................................................................................... 98

ELECTRIC DIAGRAM

2945-->................................................................................................ 99

HYDRAULIC COMPONENTS

2945 > ................................................................................... 117

HYDRAULIC DIAGRAM

2945 >............................................................................................ 118

Содержание 210XT

Страница 1: ...DINO 210XT OPERATING INSTRUCTIONS Raikkolantie 145 FI 32210 LOIMAA T 358 2 762 5900 F 358 2 762 7160 dino dinolift com www dinolift com...

Страница 2: ...DINO 210XT 2...

Страница 3: ...DINO 210XT 3 OPERATING INSTRUCTIONS Valid from serial number 2945...

Страница 4: ...THE CHASSIS PANEL 26 OPERATING THE LIFT FROM THE PLATFORM PANEL 28 EMERGENCY DESCENT SYSTEM 34 DRIVING DEVICE 35 DRIVING DEVICE 36 SPECIAL INSTRUCTIONS FOR WINTER USE 38 MEASURES TO BE TAKEN AT THE EN...

Страница 5: ...ENTS 82 CHASSIS CONTROL CENTRE LCB RELAYS 82 CHASSIS CONTROL CENTRE LCB SWITCHES 86 CHASSIS CONTROL CENTRE LCB OTHER ITEMS 87 PLATFORM CONTROL CENTRE UCB RELAYS 88 PLATFORM CONTROL CENTRE UCB SWITCHES...

Страница 6: ...DINO 210XT 6 REACH DIAGRAM...

Страница 7: ...215 kg Max number of persons additional load 2 persons 55 kg Max allowed sideways load caused by persons 400 N Max lateral inclination chassis 0 3 Max wind speed during operation 12 5 m s Min ambient...

Страница 8: ...five 55 kg of additional load however the total load must not exceed two hundred fifteen 215 kg The platform may only be operated when the chassis is well supported and the wheels are off the ground...

Страница 9: ...using warning lights or fencing Also observe the regulations of the Road Traffic Act Beware of the live aerial power lines in the area observe the minimum safety distances Voltage Min distance below...

Страница 10: ...previous inspection If the lift is used under extreme conditions intervals between the inspections shall be reduced The overall operating condition of the lift as well as the condition of the safety...

Страница 11: ...ng carried out in accordance with the instructions and have the defects affecting the safety been checked as repaired Inspection protocols 3 Structure Visual inspection and operational test General co...

Страница 12: ...DINO 210XT 12...

Страница 13: ...itch RK4 stops extension of the telescope and lowering of the boom The overload limit switch RK5 backs up if the RK4 for some reason does not work The green light in the platform control centre is lit...

Страница 14: ...DINO 210XT 14...

Страница 15: ...limit switches of the outriggers 4B Red signal light for the safety device RK5 5 Start button of emergency descent system 6 Telescope in pushbutton 7 Lever switch for turning 8 Lever switch for boom...

Страница 16: ...SYSTEM 28A Forward backward 28A 28L drive to the left 28A 28R drive to the right OPERATING CONTROLS OF OUTRIGGERS 12 Rear outrigger right 13 Rear outrigger left 14 Front outrigger left 15 Front outrig...

Страница 17: ...f the chassis control panel before operating the platform controls The cover must not be locked while the lift is in operation 17 Control lever TELESCOPE IN ARTICULATED ARMS DOWN ARTICULATED ARMS UP T...

Страница 18: ...the telescope 22 Emergency stop push to stop pull to reset 23 Sound signal 24 Socket outlet 230VAC 2 pcs 25 Stopping the engine 26 Starting the engine 30 Turning the platform is used simultaneously wi...

Страница 19: ...e try to find out the reason for the reduced stability and the direction of its effect Warn other people on the work site using the alarm signal 2 Reduce the outreach to the side by retracting the tel...

Страница 20: ...DINO 210XT 20 Notes...

Страница 21: ...h density very hard to work 1 00 Medium density hard to work 0 50 Loose easily worked 0 25 if the ground is soft use sufficiently large and sturdy additional plates under the support outriggers observ...

Страница 22: ...DINO 210XT 22...

Страница 23: ...perations because the battery only recharges while the engine is running Close the fuel cock when stopping the combustion engine Note The fuel cock must be closed when the lift is towed C OPERATION WI...

Страница 24: ...DINO 210XT 24...

Страница 25: ...e adjust the engine speed 7 Lower the front support outriggers on the tow bar side 8 Lower the rear support outriggers do not damage the tow bar jockey wheel 9 Level the chassis with the outriggers wi...

Страница 26: ...of the emergency descent system as follows 1 start by lifting the boom about 1 2 metres with lever 8 and continue by extending the telescope 1 2 metres with lever 9 keeping the emergency stop button d...

Страница 27: ...ch as necessary to ensure safe entrance on the platform DO NOT DAMAGE THE TOW BAR JOCKEY WHEEL The boom movements are noticeably slower when the emergency descent system is used The speed of the boom...

Страница 28: ...f you move the lever before pushing the rocker switch the action is deterred test the operation of the emergency descent system as follows start by lifting the boom about 1 2 metres with lever 17 and...

Страница 29: ...erating range of the RK4 by pushing the telescope in button 31 or 36 the green light lights up after this the lift may be operated normally WARNING Do not add load e g another person onto the platform...

Страница 30: ...e will operate ATTENTION Lowering the platform to transport position Always before lowering the boom onto the transport support retract the telescope completely and turn the platform perpendicular to...

Страница 31: ...re in operation Re activate the power supply by pressing the start button either on the chassis control panel or on the platform control panel 19 When moving the platform remember the following be car...

Страница 32: ...from the chassis control panel in the following way turn the selector switch 1 to position 3 select the correction movement direction with the control lever 32 Carry out the adjustment while the boom...

Страница 33: ...turn the selector switch 1 to position 2 press the selector button 35 for platform levelling select the correction movement direction with the control lever 36 Carry out the adjustment while the boom...

Страница 34: ...ve direct current motor 800W Start the emergency descent system with the pushbutton 20 on the platform and 5 on the chassis The emergency descent system can only be operated when the pushbutton is dep...

Страница 35: ...wards the ascent 3 Always place chocks under the wheels before disconnecting the device from the towing vehicle 4 Always apply the handbrake before disconnecting the device from the towing vehicle Onl...

Страница 36: ...to of the maximum petrol engine The running speed of the aggregate affects the driving speed turn the selector switch 1 outriggers to position 1 make sure that the platform is in the transport positi...

Страница 37: ...g device from the wheel Switch on the driving device by turning the switch 27 to position 0 Remote control of the driving device optional extra plug in the remote control cable to the socket in the dr...

Страница 38: ...s before starting the movements start with a few movements to warm up oil in the cylinders and to ensure proper operation of the valves check that the limit switches and the emergency descent devices...

Страница 39: ...the tow bar the limit switch on the transport support prevents operation of the support outriggers if the platform is not down 4 Close the cover on the platform control panel 5 Turn the selector swit...

Страница 40: ...own 4 Close the cover on the platform control panel 5 Turn the selector switch 1 outriggers to position 1 6 Lift the support outriggers at first the rear support outriggers do not damage the rear ligh...

Страница 41: ...TOWING OF THE LIFT In particular if you are parking or disconnecting the lift from the towing vehicle on a slope apply the parking brake as firmly as possible After having applied the parking brake p...

Страница 42: ...of the unit must be repaired before the lift is next used do not let oil spill on the ground keep the lift clean especially the platform clean up the lift before service and inspection use genuine spa...

Страница 43: ...til the red signal light lights up and the movement stops Measure the stroke in accordance with the instructions on page 58 and compare it with the setting of the outreach limit RK4 If the stroke exce...

Страница 44: ...DINO 210XT 44 LUBRICATION PLAN...

Страница 45: ...and gear ring 15 Bearing on the rod side of the upper levelling cylinder Lubricant Esso Beacon EP2 or equivalent The overload protection device joint point 1 must absolutely be lubricated regularly a...

Страница 46: ...DINO 210XT 46 1...

Страница 47: ...and stop the movement at any position measure the stroke and observe in a few minutes time that the stroke does not change Note Drive the boom to an almost vertical position 4 To check the tightness...

Страница 48: ...ust be slack with the handbrake released Check the attachment of the brake rods Turn the adjustment wheel behind the hole shown by the arrow until the wheel can no longer be turned by hand Turn the ad...

Страница 49: ...overheating of the brakes during transportation and increases the required towing force We recommend performing a braking test after the adjustment Check the flawless operation by braking 2 3 times in...

Страница 50: ...gs for wear b check the operation of the overrun brake c lubricate the sliding parts of the overrun brake The service life of the double row angular contact compact bearings is long and they are maint...

Страница 51: ...directional valve which is not tight 2 an internal leakage in the cylinder If the platform viewed by the operator drifts backwards the reason can be 1 a leak in the load regulation valve 4 on the pist...

Страница 52: ...aff of the dealer SCHEDULE FOR REGULAR SERVICING 1 Clean the lift thoroughly before the service The hydraulic and electric appliances must not be dismantled if they are not clean Any contaminants in t...

Страница 53: ...e drain plug refill the tank with fresh oil the oil volume required for change is about 20 l Factory filling Neste Hydrauli 28 Super or Esso Univis J26 or environmentally friendly Raisio Biosafe Hydra...

Страница 54: ...ication plan drive the lift cylinder to its upper position from the chassis control panel and inspect the condition of the piston rod and tightness of the connections drive the lift cylinder to its lo...

Страница 55: ...crescent shaped covers from the underside of the lift in order to enable lubrication of the turning bearing nipples 4 pieces ATTENTION Excess grease pressure may press out the turning bearing seal che...

Страница 56: ...eely 8 Inspection of the axle and suspension check the attachment of the axles check condition of the rubber absorbers and torsion arms 9 Inspection of the safety devices check the attachment and the...

Страница 57: ...elector switch lift the boom and test the following 1 emergency stop 3 2 emergency descent retraction of telescope 6 3 emergency descent lowering of the boom 5 and 8 bring the boom to the transport po...

Страница 58: ...ement stops as soon as the red outreach limit signal light lights up at max outreach Now the lifting of the boom should be operational the lowering of the boom must NOT be operational the retraction o...

Страница 59: ...the boom to a horizontal position from the chassis control panel Lift and lower the rear edge of the platform using the position control 1 Lowering the rear edge of the platform 2 Lifting the rear edg...

Страница 60: ...r testing by disconnecting the conductor from the terminal X1 43 and connecting the terminals X3 25 ja X1 41 in the chassis control panel with a jumper lead Also connect a conductor between the termin...

Страница 61: ...he operation of both limit switches in connection with the service Adjustment method II make sure that the RK5 with certainty will trip before the RK4 by adjusting the RK4 extend the boom and measure...

Страница 62: ...than RK5 extend the boom and measure the stroke the measure shall be 3 100 mm 50 mm tighten the locking of the adjustment screw and check once more the settings apply a safety wire to the adjustment s...

Страница 63: ...essure connect the pressure gauge to the measuring point the max pressure of the warm 40 60 C oil is 21 21 5 MPa 210 215 bar the turning pressure is 6 MPa 60 bar if you have to readjust the pressure s...

Страница 64: ...electric appliances inside the box and spray with moisture repellent if necessary check the cables and the tightness of the cable clamps test the sound signal 23 emergency stop 22 and emergency descen...

Страница 65: ...in place and tighten the wheel bolts Re check the tightness of the wheel bolts after about 100 km drive 325 Nm check the tyre pressure 450 kPa 4 5 bar on the rear axle 250 kPa 2 5 bar on the jockey wh...

Страница 66: ...ed on a work site shall be subjected to a regular maintenance inspection if possible once a week Keep a journal of any notable shortcomings and defects observed and advise the foreman of them FIRST IN...

Страница 67: ...of the emergency descent system both from the platform and the chassis control panels test the alarm signal check the warning and signal lights check the operation and cleanliness of the lights and r...

Страница 68: ...e possible repair weldings duly executed check that the platform does not drift refer to the service instructions check that the outriggers do not drift refer to the service instructions hydraulic oil...

Страница 69: ...the chassis at each outrigger step on the platform and extend the telescope keeping the boom level Turn the boom round a few times stop at the initial position and check that the distance between the...

Страница 70: ...e clamps Check that the pipes are properly fastened connections check the hose and pipe connections for leaks inspect thoroughly the electric system check that the control panel boxes are dry clean an...

Страница 71: ...ition of the cable chain its clamp brackets as well as the tightness of the screw connections check the play and attachment of the gliding surfaces on the boom inspect the platform general condition c...

Страница 72: ...limit switches on the outriggers which prevent the operation of the boom movements the limit switches on the tow bar which prevent the use of the outriggers after the test loading make sure that the...

Страница 73: ...e outreach with the reach diagram If necessary readjust as instructed on page 60 adjustment of the overload limit switches After the above mentioned test loadings case I and case II and the subsequent...

Страница 74: ...as instructed in the picture on page 54 No direct current supply 12VDC Mains switch turned off turn on the switch 2 None of the platform movements is operational though the electric motor is running a...

Страница 75: ...the filter have been changed Thoroughly clean the solenoid valve spools and housings requires utmost cleanliness not all contaminants can be spotted with the naked eye Also temporary contact failures...

Страница 76: ...ff Press choke button cold engine Throttle lever in idling position Increase the engine revolutions 10 Boom cannot be lifted Refer to item 4 Electric valve open Remedy as instructed above in conjuncti...

Страница 77: ...tion valve under the platform is leaking For remedy refer to item 7 lock valve 14 Platform drifts forward Double load regulation valve on the rod side is leaking For remedy refer to item 7 lock valve...

Страница 78: ...n 1 Boom does not rest on the transport support Drive the boom onto the support Electric valve for movement of boom outriggers does not operate jams in the centre position For remedy refer to item 4 1...

Страница 79: ...uctions Also refer to point 17 for possible cause 22 Lift brakes as the engine speed is decreased Shock absorber of the overrun device faulty Replace the shock absorber 23 Reversing forced or impossib...

Страница 80: ...hange brake shoes replace all shoes on the axle Always when assembling the brakes make sure to install the springs the brake shoes and the expander in the right way When adjusting the brakes turn the...

Страница 81: ...utriggers boom system and rotation change over valve for outriggers boom system and articulated arms OUTRIGGERS BOOM PROPO ARTICULATED ARMS BOOM TELESCOPE LEVELLING OF PLATFORM TURNING Press the pin a...

Страница 82: ...F9 1 6A Platform control panel and F4 10A Chassis control panel K9 AUXILIARY RELAY FOR TELESCOPE IN MOVEMENT Control circuit fuse F9 1 6A Platform control panel and F4 10A Chassis control panel K10 AU...

Страница 83: ...nd F4 10A Chassis control panel K20 FUNCTION RELAY FOR OUTREACH LIMIT SWITCH RK4 Switches off the telescope out movement as the RK4 operates Delay about 1 2s Control circuit fuse F2 10A K21 AUXILIARY...

Страница 84: ...TIONAL FUNCTIONS As the relay is active the lifting lowering movements of the articulated arms are switched over to the joystick movements in the X direction As the relay is not active the joystick mo...

Страница 85: ...peration of the electric equipment must be checked The delay adjusted with the capacitors affects the tripping moment of the SR3 SR4 SAFETY RELAY FOR EMERGENCY STOP CIRCUIT SR4 switches off control vo...

Страница 86: ...which starts the unit and supplies the control voltage to the control levers while the the emergency descent system is in operation S16 TURNING OF THE BOOM TO THE RIGHT LEFT Non locking lever switch c...

Страница 87: ...icates the tripping of the SR3 HM1 HOUR METER Measures the running hours of the machine Q1 TURN SWITCH WITH KEY Selector switch for choice of operating location 1 Chassis 2 platform 3 chassis panel T1...

Страница 88: ...L CENTRE UCB RELAYS K50 CONTROL RELAY FOR SIGNAL LIGHTS WHICH INDICATE THE STATE OF LOADING OF THE PLATFORM The relay is controlled by the closing point of the limit switch RK4 K51 PLATFORM TURN TO TH...

Страница 89: ...SIGNAL SWITCH S11 EMERGENCY DESCENT SWITCH Controls the solenoid for the emergency descent unit which starts the unit and supplies the control voltage to the control levers while the the emergency des...

Страница 90: ...and switches off the control voltage to the limit switch RK4 RK7 SAFETY LIMIT SWITCH FOR THE TELESCOPE CHAIN Operation of the safety limit switch stops the electric motor The limit switch switches of...

Страница 91: ...VDC 44AH E1 THERMORELAY FOR THE ELECTRIC MOTOR F11 MAIN BATTERY FUSE 125A J1 PLUG M1 ELECTRIC MOTOR 230VAC 1 5kW M2 EMERGENCY DESCENT MOTOR 12VDC MAX OPERATING TIME 10 MIN M3 MOTOR FOR PLATFORM TURN P...

Страница 92: ...the adjustment screw 3 on the control card to its minimum position to extreme position counter clockwise and after this turn it 1 4 turn clockwise 7 Intensity adjustment of frequency the lift in boom...

Страница 93: ...boom up movement and simultaneously adjust the intensity of current using the adjustable resistor TR10 to Ilower 1250mA 14 Adjusting the lowering speed of the boom 14 1 Drive the boom down movement an...

Страница 94: ...ich measures the running time of the engine J1 CH 48 2085 Socket Plug JST UCB 4CA9843 Joystick Joystick operation of the boom K1 LCB 48 2162 Contactor Control contactor for the electric motor K2 LCB 4...

Страница 95: ...48 2277 Telescope in K9 Start relay of combustion engine K50 UCB 48 2374 Telescope in K9 Control relay for the outreach signal lights K51 UCB 48 2374 Telescope in K9 Turning the platform to the left...

Страница 96: ...Lever switch Drive to the rear S25 DCB 48 2309 48 2313 48 2303 Pushbutton green Turning of the chassis S26 DCB 48 2309 48 2313 48 2303 Pushbutton green Turning of the chassis S29 UCB 48 2309 48 2312 P...

Страница 97: ...CB Platform control centre ID Diagram Position Part nr Designation Description of operation HZ Linear motor Adsjustment motor of the engine speed S6 HZ Temperature sensor The switch earths the circuit...

Страница 98: ...DINO 210XT 98 WIRING DIAGRAM...

Страница 99: ...DINO 210XT 99 ELECTRIC DIAGRAM 2945...

Страница 100: ...DINO 210XT 100...

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Страница 115: ...DINO 210XT 115...

Страница 116: ...DINO 210XT 116 Notes...

Страница 117: ...ation valve 1 18 47 377 Check valve pressure activated 8 19 47 2318 Power unit reserve power pack 1 20 47 2630 Solenoid valve 3 21 47 2713 Solenoid valve 1 22 47 2731 Solenoid valve 1 23 47 378 Soleno...

Страница 118: ...DINO 210XT 118 HYDRAULIC DIAGRAM 2945...

Страница 119: ...DINO 210XT 119 Notes...

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