48
Headset
Inspection
The headset bearing adjustment should be checked every month. This is
important, as it is the headset which locks the fork into the frame, and if
loose can cause damage or result in an accident.
While standing over the frame top tube with both feet on the ground,
apply the front brake firmly and rock the bicycle back and forward.
If you detect any looseness in the headset, it will need adjustment.
Check that the headset is not overtight by slowly rotating the fork to the
right and left. If the fork tends to stick or bind at any point, the bearings
are too tight.
Adjustment
Loosen the headset top locknut or remove it completely along with the
reflector bracket, if fitted. Turn the adjusting cup clockwise until finger
tight. Replace the lock washer or reflector bracket and re-tighten the lock
nut using a suitable wrench.
Note
:
Do not overtighten or bearing damage will occur.
Always make sure that the headset is properly adjusted and that
the headset locknut is fully tightened before riding.
“AheadSet
”
Type Assemblies
This type of head set differs from standard types by utilising an unthreaded, full-thickness bicycle fork steering tube. The mechanism is adjusted via an
Allen headed compression bolt, then fastened by clamping the handlebar stem directly onto the fork steerer.
If assembling a new bike with this type of fitting, remove dust cap covering the Allen head bolt and unscrew bolt holding the top plug. Remove
cardboard cover. Slip handlebar stem over exposed fork steerer and replace top plug. Make sure handlebars and forks are facing the front. Tighten
down the steering assembly via the Allen head centre bolt so there is no freeplay. Do not overtighten. Tighten up the binder bolts which clamp the han-
dlebar stem to the fork steerer. The handlebar and stem must not be able to turn on the steerer tube.
If adjustment is later required: loosen the stem binder bolts, re-seat the compression mechanism via the Allen bolt, then securely re-tighten the stem
binder bolts.
Lock Nut
Lock Washer
Adjusting Cup/Cone
Ball Retainer
Top Head Cup/Cone
Bottom Head Cap
Ball Retainer
Crown Cone
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