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CC2525H OPERATOR’S MANUAL

Removing the Blade 

CAUTION 

DO NOT remove a blade with the 

engine running. 

DO NOT pivot the front of the blade guard 

up or down when removing very large 
blades. Attempting to pivot the front of a 
heavy guard when the guard is 
positioned higher up for blade removal 
makes the guard difficult to lift and/or 
lower. In this situation, remove the blade 
guard front instead of pivoting it. 

 

1.  Pivot the front of the blade guard 180° (fully 

upward) to gain access to the blade 
flanges.  

2.  Slowly lower the saw, if necessary, until the 

blade just touches the ground. 

3.  Remove the blade shaft bolt using the 

provided wrench. 

4.  Carefully remove the outer flange and 

blade. Place the blade in an appropriate 
storage location. 

NOTE: If the outer flange is difficult to remove, 
tighten screws into two of the holes on the 
outer flange to help separate the outer flange 
from the blade. 

3.  Inspect the flange assembly and clean or 

replace dirty/damaged components. 

4.  Carefully fit the outer flange back into the 

inner flange and blade shaft. 

5.  Place the wedge lock washer onto the 

blade shaft bolt and insert the bolt into the 
blade shaft through the center of the outer 
flange. 

6.  Retighten the blade shaft bolt to secure the 

flanges. 

7.  Pivot the front of the guard down over the 

blade flanges to secure. 

Spotlight (Optional) 

1.  Loosen both spotlight bar lock knobs and 

slide the bar from side to side to adjust the 
length of the bar. 

 

Spotlight and lock knobs 

2.  Tighten the lock knobs to secure. 
3.  Turn the spotlight switch 

ON

 or 

OFF

 as 

needed for additional lighting. 

Concrete Cutting 

WARNING 

  DO NOT expose yourself or 

anyone else to the direct line of the 
blade when operating the saw. 

  The direct work area should not contain 

buried or embedded electrical, gas, or 
water lines that could be damaged and/or 
cause personal injury while cutting. 

NOTE: Always raise the blade to provide 
proper clearance between the blade and the 
ground when maneuvering the saw. 

Helpful Hints Prior to Cutting 

Keep the following in mind for better efficiency 
while cutting: 

  Use just enough handle pressure to guide 

the saw down the cutting line. DO NOT 
forcibly direct (twist) the saw from side to 
side when cutting. DO NOT jam, cock, or 
wedge the blade in a cut. 

  Moving too quickly when cutting may stall 

the saw or may cause the blade to climb 
out from the cut. If the saw stalls while 
cutting, put the saw in STOP and raise the 
blade from the cut to restart the engine. 

  Avoid sawing excessively deep to preserve 

the blade and reduce sawing costs. 

  DO NOT lower the blade too quickly or 

move the saw forward too quickly when 
finishing a partial cut to avoid forcing the 
blade into the concrete. 

  Always have a proper water flow when 

cutting for maximum blade efficiency. Using 
too much water when cutting will make the 

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Содержание CC2525H

Страница 1: ...CORE CUT OPERATOR S MANUAL CC2525H SEPTEMBER 2022 Part 1802749 00...

Страница 2: ......

Страница 3: ...ebars 16 Adjusting the Handlebars 16 Handwheel 17 Raising the Saw 17 Lowering the Saw 17 Electric Raise and Lower Optional 17 Hydraulic Raise and Lower Optional 17 Speed Control Lever 17 Forward Contr...

Страница 4: ...al Cut 25 Finishing a Cut 25 Maintenance 26 General 26 Pre Maintenance Preparations 26 Rear Cover Screen 26 General Cleaning 26 Cleaning Techniques 26 Engine 26 Part Lubrication 27 Post Cleaning 27 Se...

Страница 5: ...lacing the Blade Drive Belts 32 Replacing the Transmission Drive Belt 32 Inner Blade Flange 32 Installing the Inner Blade Flange 32 Removing the Inner Blade Flange 32 Lifting and Transporting 33 Lifti...

Страница 6: ...CC2525H OPERATOR S MANUAL...

Страница 7: ...ious injuries and or death All operators must be properly trained or supervised by experienced personnel prior to using this equipment and should understand the risks and hazards involved Diamond Prod...

Страница 8: ...CC2525H OPERATOR S MANUAL CC2525H Controls 8...

Страница 9: ...ting hours 10 Fuel Cap Provides visual indication of fuel level and for the addition of fuel to the fuel tank 11 Water Inlet Connection Location for connecting the water source hose 12 Water On Off Me...

Страница 10: ...70 C Saw Length Max 128 3251 D Handle Extension Max 30 762 E Frame Length 34 1 4 870 F Wheel Base Length 19 1 2 495 G Saw Width 26 1 2 673 H Rear Frame Width 20 508 I Front Wheels Inside Width 13 3 4...

Страница 11: ...ubrication Type NLGI 2 Lithium grease Blade Arbor Size 1 Diameter with drive pin Blade Flange Style Quick disconnect Blade Shaft Size 1 1 2 OD with left right side blade mounting Blade Shaft Bearings...

Страница 12: ...l numbers in Appendix C Notice The information in this manual may be updated at any time Safety Alerts DANGER Serious injuries and or death will occur if these instructions are not followed WARNING Se...

Страница 13: ...all guards and access panels unless stated otherwise prior to operating the equipment Always pivot front of blade guard fully closed to avoid serious injuries DO NOT Assume the equipment will remain s...

Страница 14: ...ents immediately DO NOT expose yourself or anyone else to the direct line of the blade when operating the equipment Always use an appropriate size blade and the correct blade type based on the cutting...

Страница 15: ...it is in the cutting area Ensure the work area is adequately illuminated to ensure safe operation of the machine Hydraulic Safety Turn off the engine prior to servicing hydraulic components Lower the...

Страница 16: ...p the machine during normal operations Emergency Stop Button Activating the Emergency Stop To activate the emergency stop press down on the emergency stop button The engine will shut off placing the s...

Страница 17: ...o allow the operator to raise the blade out of a cut or lower the blade into a cut Hydraulic Raise and Lower Optional An optional electro hydraulic pump is available for raising and lowering the saw A...

Страница 18: ...cable lead The battery can be accessed by removing the rear cover screen Battery Battery Type 12 Volt Group 34 Battery Disconnect A master battery disconnect switch is located on the operator s side...

Страница 19: ...n to maneuver the saw as required Fuel System WARNING Always use caution when refueling DO NOT operate the saw with a fuel leak DO NOT fuel the saw with the engine running DO NOT smoke or expose fuel...

Страница 20: ...he front of the upright When the cutting is complete turn the pressure switch to OFF before shutting off the water from the water source Water Pump Optional The water pump directs cooling water to the...

Страница 21: ...slowest position for several minutes 2 Turn the ignition key to Off 3 Close the fuel shutoff valve 4 Turn the battery disconnect switch to the OFF position Blade Guard WARNING DO NOT operate the saw w...

Страница 22: ...lade s maximum recommended speed when cutting Excessive blade speeds can cause blade breakage resulting in serious injuries and or death DO NOT use damaged blades when cutting to avoid harming yoursel...

Страница 23: ...to check the blade for damages and discard as necessary 3 Pivot the front of the blade guard 180 fully upward to gain access to the blade flanges 4 Remove the blade shaft bolt using the provided wrenc...

Страница 24: ...o secure Spotlight Optional 1 Loosen both spotlight bar lock knobs and slide the bar from side to side to adjust the length of the bar Spotlight and lock knobs 2 Tighten the lock knobs to secure 3 Tur...

Страница 25: ...n a four inch deep pass and finish with another four inch deep pass to complete the cut 7 Raise the blade out of the cut and reposition the saw at the end of the cut DO NOT move backwards in a previou...

Страница 26: ...fety Ensure all equipment and tools required for the maintenance task are staged and available for use Prior to any maintenance being performed know the locations of all safety equipment such as fire...

Страница 27: ...h a spray lubricant when movement becomes stiff and or sluggish Use one to two full pumps of NLGI No 2 premium lithium based grease when lubricating all grease fittings NOTE Use more grease on bearing...

Страница 28: ...MANUAL Service Schedule The service schedule is based primarily on the standard operating time of the machine The frequency of the maintenance tasks can be increased based on the working environments...

Страница 29: ...eplace the cap on the reservoir 6 Reinstall the right pump guard Lubricate the Blade Shaft Bearings At the end of each work day lubricate the two front blade shaft bearings The bearings are located un...

Страница 30: ...oil level using the dipstick 14 Reinstall the belt guard on the left side of the saw 15 Dispose of the used oil and filter in accordance with city state and federal regulations Clean the Air Filter 1...

Страница 31: ...r to the motor manual and manufacturer for a full motor maintenance schedule and additional motor maintenance information Disconnecting the Power to the Motor Whenever maintenance is being conducted o...

Страница 32: ...ssion Drive Belt 1 Remove the belt guard from the left side of the saw 2 Loosen the four engine mount screws 3 Loosen the nut on both blade drive belt tension bolts 4 Turn both blade drive belt tensio...

Страница 33: ...ng Always secure the machine using tie down straps to avoid damage during transport Storing Complete the tasks listed below prior to storing the saw for longer time frames Lower the saw completely to...

Страница 34: ...CC2525H OPERATOR S MANUAL 34...

Страница 35: ...CC2525H OPERATOR S MANUAL 35...

Страница 36: ...gine lacks power Air filter element restricted Clean or replace air filter element 3 Saw will not lower completely Blade misaligned Adjust skid plates to align blade 4 Blade does not cut straight Exce...

Страница 37: ...CSDA has many helpful concrete cutting publications available to members and non members 3 Association of Equipment Manufacturers www aem org The AEM has a variety of safety and technical manuals ava...

Страница 38: ...Serial Numbers Record the saw s serial number below for future reference and customer service purposes Record the motor s model and serial numbers below for future reference and customer service purpo...

Страница 39: ......

Страница 40: ...ts Elyria Ohio factory or at a point designated by it of such parts as shall appear to us upon inspection at such parts to have been defective in material or workmanship with expense for transportatio...

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