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Doc: FIT_DH-CH101-2-3_CH003_CE_EN_2020 Rev: 0 Date: DEC. 17, 2021

Manufacturer:

DHOLLANDIA N.V. Zoomstraat 9 9160 LOKEREN (Belgium)

Tel : +32 (0)9 349 06 92 Fax : +32 (0)9 349 09 77

e-mail : [email protected]

website : www.dhollandia.com

DH-CH101 /2 /3

DH-CH003

INSTALLATION MANUAL

Read the manual in its entirety before installing and operating the wheelchair lift

Keep this manual in the vehicle cab, as reference for the driver and wheelchair lift operator

edition

Содержание DH-CH003

Страница 1: ...Tel 32 0 9 349 06 92 Fax 32 0 9 349 09 77 e mail info dhollandia be website www dhollandia com DH CH101 2 3 DH CH003 INSTALLATION MANUAL Read the manual in its entirety before installing and operatin...

Страница 2: ...4 Installation 26 2 5 Hydraulic and electrical connections 31 3 VERIFYING INSTALLATION 38 3 1 Putting the lift into service 38 3 2 Commissioning quality control 39 4 ADJUSTMENT INSTRUCTIONS 40 4 1 Fac...

Страница 3: ...is manual was printed NOTICE Please confirm you have reviewed the most up to date version of this manual prior to the installation and operation of the associated DHOLLANDIA wheelchair lift It is the...

Страница 4: ...y damage that results from operating a wheelchair lift that has been modified from the original design without explicit written approval from the manufacturer DHOLLANDIA disclaims liability for any pe...

Страница 5: ...junction with the instructions in this manual If in doubt DO NOT operate the wheelchair lift Contact your national DHOLLANDIA distributor See page 3 for contact info NOTICE DANGER indicates an imminen...

Страница 6: ...tions are supplied as a separate manual with your wheelchair lift You can also contact your national DHOLLANDIA distributor for the latest edition of this manual See page 3 for contact info Or downloa...

Страница 7: ...ry and tools used for the installation Don t wear rings bracelets necklaces watches etc ALWAYS use the proper tool for the job Repair or replace worn or damaged tools before use Pay special attention...

Страница 8: ...recautions of the vehicle manufacturer DO NOT weld if this is not authorized by the vehicle manufacturer ALWAYS disconnect the battery and ground terminals from the battery ALWAYS connect the ground d...

Страница 9: ...or when ordering replacement parts In addition to the wheelchair lift type and serial number the various serial number labels provide additional information such as the maximum rated lift capacity and...

Страница 10: ...gearwheel system 4 Lift arms lift cylinders 2 lift arms L R actuated by the lift cylinders used to lift lower the platform and its load functions UP DOWN 5 Platform carries the load during lifting low...

Страница 11: ...e all functions DEPLOY UP DOWN STOW In standard configuration the wander lead features 2 buttons for 4 functions ref OWE008 2 A 4 button execution is available as an option ref OWE008 4 The wander lea...

Страница 12: ...11 DHOLLANDIA DH CH102 CH103 PLATFORM WITH 1 SINGLE SECTION TERMINOLOGY INBOARD platform edge OUTBOARD platform edge...

Страница 13: ...12 DHOLLANDIA DH CH101 PLATFORM WITH 1 SINGLE SECTION TERMINOLOGY INBOARD platform edge OUTBOARD platform edge...

Страница 14: ...in case of an electrical power failure function UP The lever 3a for the hand pump is stored at the front face of the cover of the power pack 4 Emergency Descent button manual back up button to lower...

Страница 15: ...ufficiently strong and fitted with care following below mentioned instructions Insufficient battery voltage will cause harm and irreparable damage to the electric components of the lift starter soleno...

Страница 16: ...off the platform during lifting and lowering It is not designed to stop fast and powered movements 3 Handrails Rails mounted at both sides of the platform Lift occupants should hold on to these handra...

Страница 17: ...op cylinder the valve keeps the roll stop secured in the upright position as long as the platform has not reached the ground 8 End stop for STOW combination of a cam and a switch to automatically stop...

Страница 18: ...lift movements This switch is usually incorporated in the wander lead with spiral cable 12 Main battery fuse a main fuse 100 150A is supplied by the vehicle manufacturer or by DHOLLANDIA It protects...

Страница 19: ...pack enabling the manufacturer and the installer of the lift to limit the real lift capacity to the maximum rated capacity of the lift sold and protect it against overload while lifting function UP 18...

Страница 20: ...tructions issued by DHOLLANDIA e g fuse ratings etc contact your national DHOLLANDIA distributor See page 3 for contact info Place vehicle on a level ground and chock the wheels so that it cannot move...

Страница 21: ...g by a leather welding blanket to shield the thermoplastic pipes whenever welding is done on or near the wheelchair lift CAUTION Before welding note that welding on galvanized parts releases hazardou...

Страница 22: ...d below The scope of delivery can vary for specific installation kits as mounting plates depend on the vehicle and wheelchair lift type N Part 1 Lift DH CH series 2 Mounting plates Bolt set 3 Connecto...

Страница 23: ...details Check the stability of the vehicle and the weight over the axles with the addition of a wheelchair lift loaded to maximum capacity The weights indicated in the technical documentation and pric...

Страница 24: ...rst steps facing outward The lift is located behind the middle automatic door of the bus With luggage compartment installations the cassette lift is either positioned in the luggage compartment betwee...

Страница 25: ...ns Refer to appendix 9 3 for an overview of the installation dimensions and the correct placement of the lift in this installation case The order form will provide the critical installation dimensions...

Страница 26: ...ers per type of lift Compare the installation dimensions and max min installation parameters indicated in these sources with the actual vehicle dimensions If the actual dimensions don t comply with th...

Страница 27: ...vehicle body chassis and wheelchair lift Position the vehicle over a workshop pit or lift it up by means of a workshop lifting bridge or hydraulic jacks Make sure that you have sufficient access to th...

Страница 28: ...s to the position of the wheelchair lift on the vehicle chassis the fitting height the fixation of the mounting plates the position of the platform Lay the mounting plates ready on the ground and posi...

Страница 29: ...to mark the drill locations after the mounting plates have been correctly fitted to the cassette WARNING Incorrect installation of the mounting plates and bolts can lead to a sudden drop or movement...

Страница 30: ...orque values 2 4 5 Fit the wheelchair lift to the chassis Use a forklift to support the wheelchair lift Open the luggage compartment on the other side of the bus behind the compartment where the lift...

Страница 31: ...ft is not protected by an additional cover be aware not to place large weights on top of the cassette as this may result in damaging the wheelchair lift 2 4 6 Fitting the power pack Check whether the...

Страница 32: ...nd check if an earth to the vehicle chassis is allowed or if the vehicle requires an insulated earth return to the vehicle batteries Power packs come in different versions and configurations Connectio...

Страница 33: ...he same principles apply throughout the DH CH series 2 5 1 Hydraulic On the left side of the cassette the hydraulic connections exit the cassette These need to be connected to the power pack at the co...

Страница 34: ...1 exits trough the top hole and will be in charge of actuating the automatic lock It needs to be connected with the connector found on the power pack under the LOCK marking 3 See section 2 5 5 for an...

Страница 35: ...se class 2 tubing marked white over the full length This class can sustain a temperature of 212 F 100 C continuously and 257 F 125 C peak Seek an adequate routing to run the battery cable and earth ca...

Страница 36: ...i corrosive grease or Vaseline to all electric connections and use protection rubbers E0289 to shield the exposed components against rain and dirt In an analogue way route the 16mm earth cable from th...

Страница 37: ...side of the bus A spiral cable will be attached to the controller An extra extender cable will be provided in the installation kit to bridge the distance between the location of the controller and the...

Страница 38: ...ck every connection that has been made in the previous steps by comparing it to the figure below Earth Remote control Positive pole Lock Electrical wiring cassette Hydraulics Positive pole Electrical...

Страница 39: ...eration manual for a summary of the main functions Use the DEPLOY function to bring the lift out of the cassette The deploy action will hold as soon as the lift has exited the cassette completely Chec...

Страница 40: ...c pump pressure suits the maximum rated lift capacity in this particular mounting situation Adjust the pressure if too high or too low seal the pressure relief valve afterwards using the provided tamp...

Страница 41: ...using the adjustments in section 4 2 and 4 3 please contact your national DHOLLANDIA distributor for further advice before altering these factory settings When adjustments have been made re check the...

Страница 42: ...height of the platform differs from the vehicle floor 3 Lower the platform a little bit to release pressure on the cylinders 4 Release the counter nut 1 using a 30 wrench Do this while fixating the c...

Страница 43: ...to the horizontal position when it is being used as a passage between the platform and the vehicle floor The rod 2 can be fixed to the cam 1 in one of nine positions The difference between the result...

Страница 44: ...A distributor See page 3 for contact info The operator should comply with all affixed safety and instructions decals Be aware that the decals merely summarize the main points and that the operator mus...

Страница 45: ...44 DHOLLANDIA 1 EF0505 2 EF0505 B 3 EF0506 4 EF0503 5 EF0570 CAP 6 EF0562 B xxxx...

Страница 46: ...ng decals are supplied loose with the wheelchair lift and shall be affixed by the installer near to the lift at a location clearly visible to the operator preferably inside the bus to maximize longevi...

Страница 47: ...46 DHOLLANDIA 5 EF0504 6 EF0507 7 EF0563 EN...

Страница 48: ...the different lift components inside the luggage compartment can be covered to provide an extra layer of protection and to maintain a certain material finish When doing so make sure that all component...

Страница 49: ...of a problem and to fix this problem When trying to fix the problem be sure to have read the operation and maintenance manual and to be aware of all the possible dangers that are mentioned in these ma...

Страница 50: ...away from moving parts Crushing shearing hazard Keep hands away from moving parts Crushing shearing hazard Keep feet away from moving parts Slipping hazard Tripping hazard Hazard caused by tilting obj...

Страница 51: ...sion lever valve creating an emergency exit Unlock Disengage the mechanical locking system Lock Engage the mechanical locking system Switch ON the electrical power Switch ON the electrical power to th...

Страница 52: ...lue NOTICE WARNING Incorrect too soft or too hard tightening of bolts can lead to accidental fall of the tail lift off the vehicle chassis A fall of the tail lift off the chassis can damage the tail l...

Страница 53: ...52 DHOLLANDIA 9 3 INSTALLATION DIMENSIONS OVERVIEW...

Страница 54: ...53 DHOLLANDIA...

Страница 55: ...Areas of drilling cutting grinding welding etc are adequately protected against corrosion 3 Inspection of the electrical part OK Voltage of the lift is compatible with voltage of the vehicle The batte...

Страница 56: ...neral operation with an empty platform execute all movements several times with ALL available control units The wheelchair lift should work smoothly and quietly and almost silently through its full ra...

Страница 57: ...at hasn t successfully passed the PDI can lead to premature wear or damage of the wheelchair lift itself Operating a wheelchair lift that hasn t successfully passed the PDI can put the operator and th...

Страница 58: ...s Insufficient battery power will cause harm and irreparable damage to the electric components of the tail lift starter solenoid electric motor electric switches etc Insufficient cable gauge on the ba...

Страница 59: ...LLANDIA replacement parts Consult the separate MAINTENANCE AND REPAIR MANUAL for safety instructions maintenance guidelines and troubleshooting support Lubricate the lift on a regular basis to maximiz...

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