DGP 2 Скачать руководство пользователя страница 6

Document: DGP-M2 User Manual     

 

Rev: B            

02/03/2022

 

 

 

 

 

 

 

 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAFETY AND OPERATING GUIDELINES

 

(continued)

• Turn the wheel off if it jams. A wheel jams when it digs too deeply into the tungsten (the motor force keeps it stuck in

 

 

  the tungsten).
• Never stand or lean on the grinder. Serious injury could occur if the grinder is tipped or if the cutting tool is

 

   

  unintentionally contacted.
• Keep hands away from moving parts and cutting surfaces.

6.

 

MAINTENANCE

• Always unplug grinder before inspection.
• Keep the grinder clean for safest operation
• Remove adjusting keys and wrenches. Form a habit of checking that keys and adjusting wrenches are removed
  before the grinder is turned on.
• Keep all safety guards in place and in good working order.
• Keep all parts in working

 

order. Check to determine that the guard or other parts will operate properly and

  perform their intended functions.
• Check for damaged parts and alignment of moving parts, binding of moving parts, breakage of mounting parts
  and any other condition that may affect the grinders operation. Consult DGP factory for replacement parts
  at: (805) 498-3837
• Do not use power tools in dangerous environments, such as damp or wet locations. Do not expose power tools
  to rain.
• Work area should be properly lighted.
• The proper electrical outlet should be available for the tool. For 110V, a three prong plug should be plugged
  directly into a three prong outlet and /or extension cord.
• Keep visitors a safe distance from work area and keep children out of work place. Use padlocks or master switches to
  prevent any unintentional use of power tools.

TROUBLESHOOTING CHART 

SYMPTOMS 

POSSIBLE CAUSES(S) 

CORRECTIVE ACTION 

Grinder won’t start 

1. Blown line or tripped circuit 

  

breaker 

1. If fuse is blown, replace with fuse of proper 

size. If breaker is tripped, reset it. 

  

2. Low line voltage 

  

  

  

  

2. If voltage is less than rated, check size of 
wiring from main switch on property. If OK, 
contact power company. 

  

3. Material wedged between 

  

wheel and guard 

3. Remove material wedged between wheel 

and guard 

Excessive vibration 

1. Improper mounting of grinder 

1. Remount 

  

or accessories 

  

  

2. Improper wheel mounting 

  

  

  

  

2. Remove both wheels then remount wheels 

but rotate one wheel 1/4 turn with respect to its 
previous position. The other wheel would 
retain its original position. 

Grooved wheel 

1. Electrode pushed with 

1. Use recommended grinding times table 

  

excessive force 

  

  

2. On steep angled tungsten, 

  

collet touching wheel 

2. Use short collets available from Diamond 

Ground Products 

Motor is overheating 

1. Motor not turning freely 

  

(without power) 

1. Clean around wheels & shaft. Then replace 

bearings. 

 
 

Page 5 

 

Содержание 2

Страница 1: ...Document DGP M2 User Manual Rev B 02 03 2022 DGP M2 AND DGP M2 V2 MODEL 2 TUNGSTEN GRINDER Formerly known as DGP 2 USER MANUAL ...

Страница 2: ......

Страница 3: ...oting Chart 5 Mounting the DGP M2 6 Using the Equipment Electrode Grinding Assembly 6 The Basics 6 Operating Instructions 6 Recommended grinding times 7 Electrode Cutting Assembly 7 The Basics 7 Operating Instructions 8 Other Information Exploded Views Left Right Sides 9 11 Parts Lists Left Right Sides 10 12 Accessories and Consumable Parts List 13 DGP M2 DGP M2 V2 MODEL 2 TUNGSTEN GRINDER Formerl...

Страница 4: ...grinding operation After repeated use a groove will eventually be worn into the wheel at the contact point The contact point should then be adjusted downward slightly to the next unused spot on the diamond grinding wheel The cutting assembly on the left side also provides excellent visibility and is easy to operate Wheel rotation viewed from the left end of the grinder is clockwise VACUUM SYSTEM O...

Страница 5: ...y into a three prong outlet Extension cord should be the correct gauge Keep visitors at a safe distance from work area Always unplug grinder prior to inspection Read this manual thoroughly for specific adjustments and operating procedures Do not perform make shift repairs Any part that is damaged should be promptly replaced Only use the grinder for its intended purpose Do not use it for a job it w...

Страница 6: ... rain Work area should be properly lighted The proper electrical outlet should be available for the tool For 110V a three prong plug should be plugged directly into a three prong outlet and or extension cord Keep visitors a safe distance from work area and keep children out of work place Use padlocks or master switches to prevent any unintentional use of power tools TROUBLESHOOTING CHART SYMPTOMS ...

Страница 7: ... before turning on the grinder Refer to Figure 2 on the next page for use with the following operation instructions 1 If the tungsten you are using is already flat at the end like new tungsten straight out of the box proceed to Step 4 2 Locate the Point Flat Dresser Block DGP PG1477 attached at the 6 o clock position of the right side wheel cover Find the hole that matches the diameter of your tun...

Страница 8: ...he wheels can occur by using the diamond grinding and cutting wheels as all purpose shop wheels If you grind tools or other metal items other than electrodes there is always the risk of contaminating the wheels Table 1 Recommended grinding times for each diameter Electrode Cutting Assembly The Basics The left side of the DGP M2 is an Electrode Cutting Assembly which includes a Diamond Cutting Whee...

Страница 9: ...power off insert the electrode tip first into and through right to left the appropriate sized hole on the Cut Off Fork D until tip gently touches the right side of the Cutoff Indexer Handle F 4 Tighten the associated setscrew E on the Cut Off Fork D with the provided hex screwdriver to hold the electrode securely Then turn on the power 5 Pivot the cutting assembly up and towards the diamond cuttin...

Страница 10: ...23 26 28 27 12 14 15 16 17 18 19 20 21 24 25 30 31 32 33 29 7 6 5 3 8 5 9 10 4 2 11 13 1 22 DGP M2 PRECISION TUNGSTEN GRINDER LEFT SIDE Page 9 Document DGP M2 User Manual Rev B 02 03 2022 ...

Страница 11: ...G D D DGP P A SP S DGP F DGP P D D G DGP DGP D DGP S D D DGP PG S S SS P DGP SS S D DGP P S S SS SS P P DGP P S S DGP P DGP P S S D D S S P DGP S PP DGP PG S S S 3 8 DGP D D DGP P S SP SS DGP D DGP P S S DGP P S D DGP A S PP DGP P S DGP P S D DGP P S S DGP P S S P DGP P S D SS DGP S D DGP P S 3 8 DGP P S S D 1 DGP P DGP P S ...

Страница 12: ... 11 12 7 5 13 5 14 15 16 17 19 18 20 21 30 28 26 32 33 31 34 35 36 37 24 33 44 33 39 38 32 40 25 23 22 41 42 43 29 27 32 DGP M2 PRECISION TUNGSTEN GRINDER RIGHT SIDE Page 11 Document DGP M2 User Manual Rev B 02 03 2022 ...

Страница 13: ...BLK 1 18 DGP P672 SCREW SHC 10 32 x 5 8 BLK 1 19 DGP F230 A SUPPORT BRACKET 1 20 DGP P725 WASHER FLAT 3 8 1 21 DGP P310 BOLT HEX HEAD 3 8 16 x 1 1 22 DGP F255 A Y AXIS CLAMP BLOCK 1 23 DGP P660 SCREW BHSCS 10 32 x 1 BLK 2 24 DGP P661 SCREW BHSCS 10 32 x 1 BLK 2 25 DGP F049 COLLET 020 DGP F060 COLLET 040 RIGHT DGP F070 COLLET 1 16 HAND DGP F080 COLLET 3 32 DGP F090 COLLET 1 8 DGP F100 COLLET 5 32 I...

Страница 14: ...ht 110V 220V version DGP P480 Tip Flat Gauge For measuring the diameter of the tip flat DGP F145 Replacement Collets 040 1 0mm DGP F060 1 16 1 6mm DGP F070 3 32 2 4mm DGP F080 1 8 3 2mm DGP F090 5 32 4 0mm DGP F100 3 16 4 8mm DGP F110 Cabinet Only no vacuum or flexible spotlight DGP P685 110 V Standard DGP P605 A Replacement Grinder Switch 220 V Optional DGP P609 A Small 040 1 16 1 0mm to 1 6mm DG...

Страница 15: ...dust and disposal of thorium dioxide raise health safety and environmental concerns 1 5 LANTHANATED 2 LANTHANATED Non Radioactive Color Code Gold Blue The most commonly used non radioactive tungsten used as an alternative to 2 Thoriated tungsten 2 Lanthanated offers a long electrode life under heavy or pulsing amperage loads Common results include improved and stable arc starts at any amperage lev...

Страница 16: ......

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