7
3. Push driver/return assembly (R) toward nosepiece and hold in place
against the lower bumper (V) as you roll back the activation arm
Assembly (S). Remove activation arm assembly and set aside.
4. Use a flat blade screwdriver to pry up on the return cord assembly (T)
until the detents release. Lift up to remove (Fig. 14).
T
FIG. 14
FIG. 15
DRIVER/RETURN ASSEMBLY
Available by calling
Australia
1800 654 155
NZ
09 2591111
5. Remove the driver/return assembly (Fig. 15).
6. Inspect lower bumper (V), upper bumper (X), and other surfaces
for cracks or damage and replace if necessary (Fig. 16). Replace
damaged return cord assembly.
V
X
FIG. 16
FIG. 17
RETURN CORD ASSEMBLY
Available by calling
Australia 1800 654 155
NZ
09 2591111
Y
TO REPLACE RETURN CORD ASSEMBLY
NOTE:
For correct cord position during assembly, refer to the proper
orientation of the return cord assembly in Figure 15.
1. Align one of the rubber tabs (Y) from the new return cord assembly
with the corresponding slot in the driver (Fig. 18).
2. With your finger, push and bend the rubber tab around corner (Fig. 18)
while pulling the rubber cord until tab is firmly in place (Fig. 19).
FIG. 18
Y
FIG. 19
3. Repeat above procedure for other rubber cord.
TO REASSEMBLE NAILER
1. Insert the tip of the driver/return assembly blade into the matching hole in
the nosepiece (Fig. 20).
FIG. 20
FIG. 21
AA
Z
FIG. 22
AA
BB
ACTION
Before each use, check to insure all screws, nuts and fasteners
are tight and undamaged.
WHY
Prevents jams and premature failure of tool parts.
HOW
Tighten loose screws or other fasteners using the appropriate
Allen wrench or screwdriver.
Cleaning
CAUTION:
When cleaning, use only a damp cloth on plastic parts. Many
household cleaners contain chemicals which could seriously damage plastic
parts. Also, do not use gasoline, turpentine, lacquer or paint thinner, dry
cleaning fluids or similar products which may seriously damage plastic
parts. Never let any liquid get inside the tool; never immerse any part of
the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
WARNING:
Disconnect the charger from the AC outlet before cleaning.
Dirt and grease may be removed from the exterior of the charger using a
cloth or soft non-metallic brush. Do not use water or any cleaning solutions
lubrication
CAUTION: NEVER
spray or in any other way
apply lubricants or cleaning solvents inside the
tool. This can seriously affect the life and
performance of the tool.
D
E
WALT tools are properly lubricated at the
factory and are ready for use.
However, it is
recommended that, once a year, you take or
send the tool to a certified service center for a
thorough cleaning and inspection.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and
adjustment (including brush inspection and replacement) should be
performed by a D
E
WALT factory service center, a D
E
WALT authorized service
center or other qualified service personnel. Always use identical replacement
parts. Refer to the
Troubleshooting Guide
at the end of this section.
WARNING
: Disconnect battery pack from tool before making any
adjustments, changing accessories, servicing, or moving the tool. Such
preventative safety measures reduce the risk of starting the tool accidentally.
WARNING:
Remove nails from magazine before making any adjustments
or servicing this tool. Failure to do so may result in serious injury.
TO SERVICE
1. Remove 3 T25 slotted screws from top cover. Remove cover from housing
and set aside.
2. Using a nail or punch, apply pressure to the pin (Q) sliding the pin out
from the metal structure (Fig. 13).
R
S
Q
FIG. 13
V
U
W
2. Move contact trip (Z) to the side while pulling back on the return cord
assembly (Fig. 21).
3. Engage the hooks (AA) on the return cord assembly to the notch (BB)
in the metal structure then push down to snap into detents (Fig. 22).
4. Slide the driver/return assembly (R) toward the nosepiece and hold.
5. Insert activation arm assembly by first engaging the cam pin (U) to
the solenoid; then align the pivot holes (W) to the metal structure (Fig.
13).
6. Slide the pin (Q) through the metal structure, capturing the activation
arm assembly and spring.
7. Ensure the activation arm is fully engaged as shown in Figure 23.
8. Replace the cover to housing, insert 3 T25 slotted screws and
tighten.
FIG. 23
Accessories
WARNING:
Since accessories, other than those offered by D
E
WALT,
have not been tested with this product, use of such accessories with this
tool could be hazardous. To reduce the risk of injury, only D
E
WALT,
recommended accessories should be used with this product.
Recommended accessories for use with your tool are available at extra
cost from your local service center. If you need any assistance in locating
any accessory, please contact D
E
WALT Industrial Tool Co., 20 Fletcher
Road, Mooroolbark, VIC 3138 Australia or call 1800 654 155 or (NZ) 09
2591111.
Guarantee
Applicable to hand held Power Tools, Lasers and Nailers.
Three Year Limited Warranty
D
E
WALT will repair, without charge, any defects due to faulty materials or
workmanship for three years from the date of purchase. Please return the
complete unit, transportation prepaid, to any D
E
WALT Service Centre, or
any authorised service station.
For warranty repair information, call (AUS) 1800 654 155 or (NZ) 09
2591111.
This warranty does not apply to
• Accessories
• Damage caused where repairs have been made or attempted
by others.
• Damage due to misuse, neglect, wear and tear, alteration
or modification.
This warranty gives you specific legal rights and you may have other rights
under the provisions of the Consumer Guarantee Act 1993 (New Zealand
only), Trade Practices Act 1974 and State Legislation (Australia only).
