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8

be serviced and re-assembled by a D

E

WALT service center. Failure to have the tool 

serviced may cause brush, motor and bearing failure. 
  3.  Re-install screws to attach the gear case to the motor housing. Tighten screws to 

2.08 Nm (18 in-lbs.) torque. Overtightening could cause screws to strip.

ACCESSORIES

It is important to choose the correct guards, backing pads and flanges to use with 

grinder accessories. See pages 9 and 10 for information on choosing the correct 

accessories.

WARNING:

 Accessories must be rated for at least the speed recom mended on the 

tool warning label. Wheels and other accessories running over their rated accessory 

speed may fly apart and cause injury. Threaded accessories must have a 14 x 2 mm 

hub. Every unthreaded accessory must have a 22.2 mm (7/8") arbor hole. If it does not, 

it may have been designed for a circular saw. Use only the accessories shown on pages 

9 and 10 of this manual. Accessory ratings must always be above tool speed as shown 
on tool nameplate.

MOUNTING GUARD

MOUNTING AND REMOVING GUARD

WARNING:

 To reduce the risk of serious personal injury, turn tool off and and remove 

battery pack before making any adjustments or removing/installing attachments or 

accessories. 

CAUTION:

 Guards must be used with all grinding wheels, cutting wheels, sanding flap 

discs, wire brushes, and wire wheels. 
The tool may be used without a guard only when sanding with conventional sanding 

discs. D

E

WALT model DC415 is provided  with a guard intended for use with 

depressed center wheels (Type 27) and hubbed grinding wheels (Type 27). The 

same guard is designed for use with sanding flap discs (Type 27 and 29) and wire 

cup brushes. Grinding and cutting with wheels other than Type 27 and 29 require 

different accessory guards included with tool. A Type 1 guard is provided for use with 

a Type 1 wheel. Mounting instructions for these accessory guards are included in the 

accessory package.

G

F

K

FIG. 3

F

ASSEMBLY AND ADJUSTMENTS 

D

ATTACHING SIDE HANDLE

The side handle (D) can be fitted to either side of the 

gear case in the threaded holes. Before using the tool, 

check that the handle is tightened se cure ly.
To improve user comfort, the gear case will rotate 90

˚

 

for cutting operations.

ROTATING THE GEAR CASE 

WARNING: 

To reduce the risk of serious personal 

injury, turn tool off and and remove battery pack 

before making any adjustments or removing/installing 

attachments or accessories.
  1.  Remove the four corner screws attaching the gear 

case to motor housing.

  2.  Without separating the gear case from motor 

housing, rotate the gear case head to desired 

position.

NOTE:

 

If the gear case and motor housing become 

separated by more than 6.35 mm (1/4"), the tool must 

Содержание DC415-XE

Страница 1: ...DC415 XE HEAVY DUTY 36V CORDLESS FINISHING GRINDER INSTRUCTION MANUAL ...

Страница 2: ......

Страница 3: ...ons Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for o...

Страница 4: ...r tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 BATTERY TOOL USE AND CARE a Ensure the switch is in the off position before inserting battery pack Inserting the battery pack into power tools that have the switch on invites accidents b Recharge only with the char...

Страница 5: ...placed by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT ANSI Z87 1 eye protection CAN CSA Z94 3 ANSI S12 6 S3 19 hearing protection NIOSH OSHA MSHA respiratory protection WARNING Some dust c...

Страница 6: ...from short circuits So when transporting individual batteries make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit The RBRC Seal TThe RBRC Rechargeable Battery Recycling Corporation Seal on the lithium ion battery or battery pack indicates that the costs to recycle the battery or battery pack at the end of its useful...

Страница 7: ...ther These chargers are not intended for any uses other than charging DEWALT rechargeable batteries Any other uses may result in risk of fire electric shock or electrocution Do not expose charger to rain or snow Pull by plug rather than cord when disconnecting charger This will reduce risk of damage to electric plug and cord Make sure that cord is located so that it will not be stepped on tripped ...

Страница 8: ...can detect a weak or damaged battery The three red lights will flash together with rapid blinking The battery will no longer charge and should be returned to a service center or a collection site for recycling BAD CHARGER The charger will detect if it is not functioning properly The three red lights will flash together with one fast blink followed by a long blink The charger will no longer work an...

Страница 9: ...iquid to get inside charger CAUTION Never attempt to open the battery pack for any reason If the plastic housing of the battery pack breaks or cracks return to a service center for recycling INSTALLING AND REMOVING THE BATTERY PACK FIG 1 NOTE Make sure your battery pack is fully charged WARNING To reduce the risk of serious personal injury make certain the lock off button B as shown under Componen...

Страница 10: ...sed with all grinding wheels cutting wheels sanding flap discs wire brushes and wire wheels The tool may be used without a guard only when sanding with conventional sanding discs DEWALT model DC415 is provided with a guard intended for use with depressed center wheels Type 27 and hubbed grinding wheels Type 27 The same guard is designed for use with sanding flap discs Type 27 and 29 and wire cup b...

Страница 11: ...ard 115 mm 4 1 2 Grinding Wheels unthreaded backing flange threaded clamp nut Type 27 hubbed wheel Type 27 guard Type 27 depressed center wheel Wire Wheels 3 wire cup brush 4 wire wheel Type 27 guard Type 27 guard ...

Страница 12: ...on hubbed sanding flap disc threaded clamp nut rubber backing pad sanding disc threaded clamp nut Sanding Discs 115 mm 4 1 2 Cutting Wheels Type 1 guard backing flange abrasive cutting wheel clamp nut Type 1 guard backing flange diamond cutting wheel clamp nut Type 27 guard Type 27 guard ...

Страница 13: ...m 1 8 wheels are designed for edge grinding Cutting can also be performed by using a Type 1 wheel and a Type 1 guard OPERATION Switch LOCK OFF BUTTON AND TRIGGER SWITCH LOCKED UNLOCKED B A Your cut off tool is equipped with a lock off button B To lock the trigger switch press the lock off button as shown When the lock off button is depressed to the lock icon the unit is locked Always lock the trig...

Страница 14: ...he raised section pilot fits into the center of the 6 35 mm 1 4 WHEELS BACKING FLANGE CLAMP NUT wheel If the wheel you are installing is 3 17 mm 1 8 thick or less place the threaded clamp nut on the spindle so that the raised section pilot is not against the wheel 4 While depressing the spindle lock button tighten the clamp nut with a wrench 5 To remove the wheel depress the spindle lock button an...

Страница 15: ...g sanding backing pads CAUTION Proper guard must be reinstalled for grinding wheel sanding flap disc wire brush or wire wheel applications after sanding applications are complete 1 Place or appropriately thread backing pad Q on the spindle 2 Place the sanding disc R on the backing pad Q 3 While depressing spindle lock thread clamp nut S Q R S on spindle piloting the raised hub on the clamp nut int...

Страница 16: ...moval debris They should be placed in sealed refuse receptacles and disposed of through regular trash pick up procedures During clean up children and pregnant women should be kept away from the immediate work area 3 All toys washable furniture and utensils used by children should be washed thoroughly before being used again MOUNTING AND USING WIRE BRUSHES AND WIRE WHEELS Wire cup brushes or wire w...

Страница 17: ... positioned between the spindle and the operator to provide maximum operator protection 4 Close the guard latch to secure the on guard the H gear case cover You should be unable to rotate the guard by hand when the latch is in closed position Do not operate grinder with a loose guard or clamp lever in open position 5 To remove the guard open the guard latch rotate the guard so that the lugs and sl...

Страница 18: ...e the cause of wheel binding When restarting a cut off tool in the workpiece check that the wheel is not engaged into the material If wheel is binding it may walk up or kickback from the workpiece as the tool is restarted Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near...

Страница 19: ...is warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Trade Practices Act 1974 and State Legislation Australia only In addition...

Страница 20: ...E0240 XJ 24 2 0 X X X X X X X X X X X X X 60 60 X X DW0240 24 1 7 X X X X X X X X X X X X X 60 60 X X DW9096 18 2 4 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 DE9095 XJ 18 2 0 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 DE9091 XJ 14 4 2 0 45 45 45 45 45 15 45 15 90 45 90 45 45 X X X 45 DW9091 14 4 1 7 45 45 45 45 45 15 45 15 90 45 90 45 45 X X X 45 DC9071 12 2 4 60 60 60 60 60 15 60 15 60 60 60 60 60 X...

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